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Author Topic: Adding a circuit  (Read 4097 times)

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amba

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Adding a circuit
« on: 21 October 2014, 20:12:35 »

My auto electrical skills are modest to say the least but I usually get by but would welcome some proper advise on this.

I wish to add a ignition position 1 live feed and with the help of my trusty multimeter have located fuse 13in the fuse box under steering column as being dead with ignition key removed,but live when key is turned to position 1 and full ignition.

How do I "tap " into the wiring as assume I need to pull fuse box out to get to the back but am then expecting lots and lost of wires.Do I cut and resolder with the extra wire attached or is there some clever way of not needing to start spliting existing wires.

Help as always greatly appreciated :y
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05omegav6

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Re: Adding a circuit
« Reply #1 on: 21 October 2014, 20:45:07 »

Identify the side of the fuse down stream of the battery, ie only live when the fuse is in place... fuse out and ign on one side will be live, tother won't.

Carefully liberate that terminal.

About two inches along, strip 5mm of insulation.

Wrap the stripped end of the wire you wish to add around the bare section and back on itself, twist up and solder.
. Be sure that the solder penetrates the core wire.

Slide an inch long heat shrink tube over the fuse terminal end of the wire and position it centrally over the join.

Heat carefully to shrink until snug.

Refit fuse terminal.

Do what you need to at the other end before refitting fuse.

There's an earth ground ::) terminal on the steering column and one on the A post towards the top of the drivers kick panel.

Bish, bash, bosh :y
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amba

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Re: Adding a circuit
« Reply #2 on: 21 October 2014, 20:54:00 »

Cheers for the concise advise,Al  :y

How do I "liberate" the down fused wire from the back of the fuse box..does it just push in on a spade type fitting or is it more complex ?
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05omegav6

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Re: Adding a circuit
« Reply #3 on: 21 October 2014, 21:01:48 »

The terminal is simply clipped into the fuse panel. Undo the two phillips screws and the panel unclips and pulls out then all will be revealed...

I have a fuse panel here, so bear with me and I'll have a look to confirm :y
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VXL V6

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Re: Adding a circuit
« Reply #4 on: 21 October 2014, 21:08:51 »

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05omegav6

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05omegav6

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Re: Adding a circuit
« Reply #6 on: 22 October 2014, 13:23:45 »

Firstly, the following pics are a rough guide for what  is needed to liberate a terminal from the cabin fuse box. As stated earlier, you need to be sure of the wire you need and be absolutely certain to  tap into the correct side of the fuse in order that the new circuit is protected. It might also be prudent to fit a fuse holder with a lower rated fuse than the one in the box where you tap into the existing loom...

Pics as promised...

Back of fuse panel...
http://i1277.photobucket.com/albums/y486/05omegav6/Mobile%20Uploads/IMG_20141022_130118_zpsri1ztkza.jpg

Locate the wire of your choice, then prise out the relevant grey locking bar...
http://i1277.photobucket.com/albums/y486/05omegav6/Mobile%20Uploads/IMG_20141022_130241_zpsmoylauhk.jpg

Then from the front, insert a thin probe (precision screwdriver/rivet tail/Stemos willy) to the side of the relevant terminal and apply pressure away from the terminal, repeat on the opposite side to release the lock tabs...
http://i1277.photobucket.com/albums/y486/05omegav6/Mobile%20Uploads/IMG_20141022_130508_zpseq0uhz7b.jpg

Once done, refit the terminal in its space...
http://i1277.photobucket.com/albums/y486/05omegav6/Mobile%20Uploads/IMG_20141022_130538_zpsrhs12afz.jpg

Refit the grey locking bar and job's jobbed :y
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zirk

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Re: Adding a circuit
« Reply #7 on: 22 October 2014, 14:56:49 »

My auto electrical skills are modest to say the least but I usually get by but would welcome some proper advise on this.

I wish to add a ignition position 1 live feed and with the help of my trusty multimeter have located fuse 13in the fuse box under steering column as being dead with ignition key removed,but live when key is turned to position 1 and full ignition.

How do I "tap " into the wiring as assume I need to pull fuse box out to get to the back but am then expecting lots and lost of wires.Do I cut and resolder with the extra wire attached or is there some clever way of not needing to start spliting existing wires.

Help as always greatly appreciated :y
Or you can use Scotchlocks Splice Connectors Scotchloks, they work well, different colour represent wire thickness / gauge, (the blue ones are for normal thinner Auto wiring). -

 

They also do in line fuse holders that work on the same principle. -

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amba

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Re: Adding a circuit
« Reply #8 on: 22 October 2014, 15:04:30 »

Cheers Al and Chris .

Your help and concise details are very much appreciated and I now feel qiote confident in being able to carry out the work . :y

Just a word though Chris...thought scotchlocks were frown upon as cable joiners ? :-\
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Nick W

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Re: Adding a circuit
« Reply #9 on: 22 October 2014, 15:08:27 »

Scotchlocks work. Sort of, some of the time and for a while. They are best avoided unless they are the only option, or are required for an instant, short-term lashup.
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05omegav6

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Re: Adding a circuit
« Reply #10 on: 22 October 2014, 15:11:56 »

Soldering is preferred  :y Scothblocks are ok providing there isn't any slack in the loom to allow the wire to move and potentially fray... not great with a live wire ::)

Also, as you have probably noticed, there's alot of wiring stuffed into that space, and scotch blocks generally don't agree with being twisted/crushed. On the flip side, they are a damn sight quicker to fit ::)
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zirk

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Re: Adding a circuit
« Reply #11 on: 22 October 2014, 15:13:27 »

Cheers Al and Chris .

Your help and concise details are very much appreciated and I now feel qiote confident in being able to carry out the work . :y

Just a word though Chris...thought scotchlocks were frown upon as cable joiners ? :-\
Ive never had any problems Andrew, and I know loads of specialist equipment installers that use them or Buses, Trains, etc.

Just make sure you get the right ones for the Job and or wire spec, make sure there the original 3M, Scotchblok, Hella, etc and not the fake Chinese copies.  ;)
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amba

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Re: Adding a circuit
« Reply #12 on: 22 October 2014, 15:18:56 »

Cheers guys.

Think I will stick to plan A , and use the soldering iron and heatshrink then, as dont want to cause further complications. ::)
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05omegav6

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Re: Adding a circuit
« Reply #13 on: 22 October 2014, 15:21:53 »

Cheers Al and Chris .

Your help and concise details are very much appreciated and I now feel qiote confident in being able to carry out the work . :y

Just a word though Chris...thought scotchlocks were frown upon as cable joiners ? :-\
Ive never had any problems Andrew, and I know loads of specialist equipment installers that use them or Buses, Trains, etc.

Just make sure you get the right ones for the Job and or wire spec, make sure there the original 3M, Scotchblok, Hella, etc and not the fake Chinese copies  Helfrods ones ;)
Fixed :y
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zirk

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Re: Adding a circuit
« Reply #14 on: 22 October 2014, 15:24:48 »

Soldering is preferred  :y Scothblocks are ok providing there isn't any slack in the loom to allow the wire to move and potentially fray... not great with a live wire ::)

Also, as you have probably noticed, there's alot of wiring stuffed into that space, and scotch blocks generally don't agree with being twisted/crushed. On the flip side, they are a damn sight quicker to fit ::)
Not going to disagree with the Soldering side, especially if the splice is to be bundled back in tight spaces or pulled or pushed back through a hole etc, also allows good weather proofing when wrapped with Self Amalgamating Tape and Heat Shrink / PVC, but the biggest problem is (no offence meant to anyone) some people cant solder for love or money.  ::)
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