Tunnie and I proved yesterday that the old radiator had a problem. We poured boiling water in it, and the middle section remained cold. We poured all sorts of stuff in it to clear blockage, and got loads of crap out. Running a hose through it showed it could cope with the flow of hosepipe on full. However, upon refitting, same problems with the car running too warm, and losing its coolant out of the cap.
So I bought a new rad today, fitted, but, yes, you guessed it, the problem remains
The car is fine when gently driving around, but as soon as you start booting it, the temperature goes up to 95/96 (on the dash gauge), at which point I lift off a bit. It pops the cap and loses a cupful or so of coolant. If I gently drive home/somewhere safe, the cap may be slightly hissing, but removing cap shows no real pressure.
The middle of the gauge is 95 degrees. Omegatoy tells me that they should run 90 - 92 degrees.
I know the viscous fan may be problematic - but does this have much affect at 80mph (surely airflow should be enough??). The ECU is putting in substitute values for coolant temp due to an issue with the sensor/wiring.
Cooling aside, the engine appears faultless.
So far, I have replaced waterpump, thermostat, cap, and radiator.
I really, really am after some ideas and inspiration now.