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Author Topic: Welding Blog  (Read 22985 times)

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Webby the Bear

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Re: Welding Blog
« Reply #45 on: 22 November 2014, 20:39:56 »

Just gone and double checked and the wire is now coming out spot on. I undid the spool nut slowly and didn't really have any affect....and it was quite loose-ish already. so not gonna concern myself with it.  :y
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05omegav6

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Re: Welding Blog
« Reply #46 on: 22 November 2014, 20:53:58 »

It has to be adjustable to allow for a variety of wire thicknesses :y
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Webby the Bear

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Re: Welding Blog
« Reply #47 on: 22 November 2014, 21:09:09 »

It has to be adjustable to allow for a variety of wire thicknesses :y

Thanks Al, the one I'm talking about though is the nut holding the spool on.  :y
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05omegav6

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Re: Welding Blog
« Reply #48 on: 22 November 2014, 22:27:34 »

 :y still affects the overall wire tension...
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Webby the Bear

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Re: Welding Blog
« Reply #49 on: 22 November 2014, 22:54:00 »

:y still affects the overall wire tension...

oh ok fair enough. cheers mate  :y

incidentally.... the little disc with the grooves in.... mine has one for 0.6mm and one for 0.8mm. can I get one for say 1mm thickness? just out of interest  :y
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05omegav6

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Re: Welding Blog
« Reply #50 on: 22 November 2014, 23:56:20 »

Possibly,  have a look at the Clarke catalogue... 135amps might not be man enough for 1mm cable, but I make no claim to know that for sure :-[
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Webby the Bear

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Re: Welding Blog
« Reply #51 on: 22 November 2014, 23:58:16 »

Possibly,  have a look at the Clarke catalogue... 135amps might not be man enough for 1mm cable, but I make no claim to know that for sure :-[

Will do, cheers Al  :y
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Re: Welding Blog
« Reply #52 on: 23 November 2014, 00:07:00 »

:y still affects the overall wire tension...

oh ok fair enough. cheers mate  :y

incidentally.... the little disc with the grooves in.... mine has one for 0.6mm and one for 0.8mm. can I get one for say 1mm thickness? just out of interest  :y

.6 wire will be plenty enough for that welder,the wire feed will strugglevwith .8 and 1.0 is a no no,need a heavier machine for that :y
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Webby the Bear

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Re: Welding Blog
« Reply #53 on: 23 November 2014, 00:10:35 »

:y still affects the overall wire tension...

oh ok fair enough. cheers mate  :y

incidentally.... the little disc with the grooves in.... mine has one for 0.6mm and one for 0.8mm. can I get one for say 1mm thickness? just out of interest  :y

.6 wire will be plenty enough for that welder,the wire feed will strugglevwith .8 and 1.0 is a no no,need a heavier machine for that :y

Thanks for confirming mate  :y :y :y
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symes

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Re: Welding Blog
« Reply #54 on: 23 November 2014, 16:37:28 »

Soon be able to tackle stuff like this then mate  :y :y
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Webby the Bear

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Re: Welding Blog
« Reply #55 on: 23 November 2014, 16:42:12 »

So watched the F1 for a bit keeping an eye on the weather and it stopped raining for good about 2. So gave the welder a blast. :)

I measured the thickness of the metal to be welded. just under 1mm so set up the welder as per the below settings:



Gas regulator set to 4 as recommended.

First weld, burned straight through  ;D

I was keeping an ear out for the sound and it was ''cracking'' as opposed to a continuous buzz. So I turned the wire speed down and that seemed better.

Please don't mock  ;D these are my first attempts at running beads...as you can see there are some burn throughs. but after playing around with the settings there were a few that I did that I thought ''hmmm, not bad'' but in honesty most are terrible.



Second piece of metal. This frustrated me cos I just couldn't seem to get the setting right. it was spattering, burning through and cracking.


Then finally as I had about 30 mins of light left I decided to try and weld two pieces together.... this was even worse. my first weld went brown  ??? ??? ??? ??? I had a think and I presume these are oxidised cos the gas has run out? but either way absolute shit  ;D ;D ;D ;D



to be fair I tried on loads of different settings and never could get it quite right apart from a couple of times.

then I thought.... I was outside (although in an alcove in the garden to try and get out of any wind)

but im a persistent bear and will keep going/ next attempt...Thursday :)
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symes

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Re: Welding Blog
« Reply #56 on: 23 November 2014, 16:47:02 »

turn wire speed down a touch and try supporting your welding hand ---not bad mate-seen worse---and dont tighten regulator too much on gas bottle-for some reason they dont like it--remember i showed you with my sip welder(like yours) :y :y and keep at it mate :y :y :y :y :y
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Webby the Bear

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Re: Welding Blog
« Reply #57 on: 23 November 2014, 16:49:07 »

Thanks Symes.  :y

Would you agree I ran outta gas though when I tried to join those two pieces? And is being outside not helping?
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Re: Welding Blog
« Reply #58 on: 23 November 2014, 16:52:59 »

outside-make a wind brake - or move yourself so that wind do not blow gas shield while welding --and read what i said about regulator ;) ;)
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Re: Welding Blog
« Reply #59 on: 23 November 2014, 16:55:58 »

Thanks mate.

Yeah I made sure I didn't tighten it too much. and also I could hear the gas coming out as I pressed the trigger  :y
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