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Author Topic: Gear selector probs.....found cause!  (Read 2157 times)

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Baz006

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Gear selector probs.....found cause!
« on: 17 May 2007, 21:57:34 »

I posted a topic last week concerning a recent problem I've had with my gear selector lights. Put it in 'D' and '3' lights up ect ect. James V6CDX told me it was more than likely the selector switch. After removing it and opening it up I noticed this (see pic) the PCB tracks have worn away right where the 'D' is in respect of the contacts..........



I guess its buggered!! Would anybody by chance have a known goodun and want to sell it??? I know they're about £100 new so can anyone help??

Regards

Barry.
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STMO123

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Re: Gear selector probs.....found cause!
« Reply #1 on: 17 May 2007, 22:14:13 »

That's well f*cked. No scrappies round your way?
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x25xe

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Re: Gear selector probs.....found cause!
« Reply #2 on: 17 May 2007, 23:33:27 »

Seeing as you have dismantled the switch - why not have a go at resoldering the tracks?  I reckon done carefully with some tinned copper wire laid down where the track should be you would get a few more miles or "selections".  It is worth a go if nothing else.
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Baz006

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Re: Gear selector probs.....found cause!
« Reply #3 on: 17 May 2007, 23:37:30 »

Quote
Seeing as you have dismantled the switch - why not have a go at resoldering the tracks?  I reckon done carefully with some tinned copper wire laid down where the track should be you would get a few more miles or "selections".  It is worth a go if nothing else.


Yeah cheers x25xe!!.......it had crosed my mind and since ive got a soldering iron i might give it a whirl!!!!!!  :y
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x25xe

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Re: Gear selector probs.....found cause!
« Reply #4 on: 18 May 2007, 11:54:06 »

give it a go and let us know how you get on.
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philayl

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Re: Gear selector probs.....found cause!
« Reply #5 on: 18 May 2007, 12:19:43 »

Hi, well worth having a go, you can't do any damage to it as it already knackered.
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Marks DTM Calib

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Re: Gear selector probs.....found cause!
« Reply #6 on: 18 May 2007, 13:15:45 »

Idealy you want some copper tape which you can use to replace the repaired tracks and then tin it all....
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Baz006

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Re: Gear selector probs.....found cause!
« Reply #7 on: 18 May 2007, 15:13:23 »

Hi guys......success!! What I did was take some coated wire strands from a computer monitor lead thats been in the scrap pile in the shed. I layed out a length in a flat orientation and soldered them together. I now had a flat strip so to speak. As solder is soft I was able to tap it wafer thin with a small hammer, shape an trim it to the required shape. Then i took some resin from one of those glass fibre kits and bonded it to the PCB. Once set (10 mins in sun) I carefully cleaned it up with wet and dry after just bridging the join with a blob of solder.......SORTED!. I was so impatient to get it back on I didnt take any pics so sorry guys. I really hope this is helpful for someone who has the same probs. It wont last forever but it will get you out of a muddle for a bit. Now I can simply select 'D' and she goes smoothly through the gears without going limp all the time. Thanks to everyone else for their support...... :y
« Last Edit: 18 May 2007, 15:16:31 by Baz006 »
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TheBoy

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Re: Gear selector probs.....found cause!
« Reply #8 on: 18 May 2007, 15:28:12 »

Quote
I was so impatient to get it back on I didnt take any pics so sorry guys
>:(   >:(   >:(

I vote you remove again and photo it

;D :y


Great job :y
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Baz006

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Re: Gear selector probs.....found cause!
« Reply #9 on: 18 May 2007, 18:45:54 »

Quote
Quote
I was so impatient to get it back on I didnt take any pics so sorry guys
>:(   >:(   >:(

I vote you remove again and photo it

Ha Ha! I knew someone would suggest it eventually.  ;D


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Tony H

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Re: Gear selector probs.....found cause!
« Reply #10 on: 18 May 2007, 18:59:08 »

A good cheap fix well done :y
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STMO123

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Re: Gear selector probs.....found cause!
« Reply #11 on: 18 May 2007, 19:02:50 »

Excellent!!!  I must admit I'd have slung it :-[
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x25xe

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Re: Gear selector probs.....found cause!
« Reply #12 on: 18 May 2007, 23:19:08 »

Nice one - and I like the use of reclaimed materials!!  Sounds like the sort of thing that I would have done.  Will be interesting to see how long it lasts.  In the meantime, happy motoring!
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Baz006

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Re: Gear selector probs.....found cause!
« Reply #13 on: 18 May 2007, 23:30:54 »

Quote
Nice one - and I like the use of reclaimed materials!!  Sounds like the sort of thing that I would have done.  Will be interesting to see how long it lasts.  In the meantime, happy motoring!

Cheers. Will keep you posted. I've got faith in it but it's a case of how long before another piece of track wears out? For a 9 year old she's done ok really. Just unfortunate that this particular item failed two weeks after buying it. I did forget to mention that when I split the switch casing it was half full of rusty water  :( so when I re-assembled it I just smeared the o-ring seal with a bit of hylomar.   :y
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Baz006

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Re: Gear selector probs.....found cause!
« Reply #14 on: 28 May 2007, 18:17:02 »

Quote
Quote
Nice one - and I like the use of reclaimed materials!!  Sounds like the sort of thing that I would have done.  Will be interesting to see how long it lasts.  In the meantime, happy motoring!

Cheers. Will keep you posted. I've got faith in it but it's a case of how long before another piece of track wears out? For a 9 year old she's done ok really. Just unfortunate that this particular item failed two weeks after buying it. I did forget to mention that when I split the switch casing it was half full of rusty water  :( so when I re-assembled it I just smeared the o-ring seal with a bit of hylomar.   :y

Just thought id let everyone know that the cheap gear selector switch fix is stll going strong. Its been a couple of weeks and lots of short school runs as well as a couple of long hauls this weekend. Been peeing down to but everthing is working fine.
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