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Author Topic: Focus Exhaust Issue.  (Read 5177 times)

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05omegav6

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Focus Exhaust Issue.
« on: 17 May 2016, 12:28:28 »

Exhaust on the trolley was starting to get noisy, so new cat back system ordered from our Polish friends...

Exhaust is the original one and was blowing merrily from back box, centre box and flexible pipe.

Centre pipe and back box liberated without issue, but flexible pipe is rusted solid to the cat pipe.

Bolt heads are cut off, but even with the car jacked by the flexi side of the flange, it isn't shifting :o

Any ideas?
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Nick W

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Re: Focus Exhaust Issue.
« Reply #1 on: 17 May 2016, 15:16:37 »

Get the whole flange red-hot, and use a big hammer.

But you don't have that option, so free it off with some surgical angle grinder work.
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #2 on: 17 May 2016, 15:33:37 »

Get the whole flange red-hot, and use a big hammer.

But you don't have that option, so free it off with some surgical angle grinder work.
That was the conclusion I reached too... Sliced the face of the flexi flange next to the gasket, managed to open up the centre of the bottom edge enough to get chisel started, then balljoint splitter... Nearside end starting to give, but offside end still fast...

Another attack with the grinder to liberate that edge of the flange and...

Grinder 1, Head 0.

Currently in A+E :-[

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Lazydocker

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Re: Focus Exhaust Issue.
« Reply #3 on: 17 May 2016, 17:32:23 »

Get the whole flange red-hot, and use a big hammer.

But you don't have that option, so free it off with some surgical angle grinder work.
That was the conclusion I reached too... Sliced the face of the flexi flange next to the gasket, managed to open up the centre of the bottom edge enough to get chisel started, then balljoint splitter... Nearside end starting to give, but offside end still fast...

Another attack with the grinder to liberate that edge of the flange and...

Grinder 1, Head 0.

Currently in A+E :-[

Oops... Hope they tidy you up soon and it hasn't ruined your good looks :-X ::)
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Nick W

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Re: Focus Exhaust Issue.
« Reply #4 on: 17 May 2016, 17:36:22 »

Get the whole flange red-hot, and use a big hammer.

But you don't have that option, so free it off with some surgical angle grinder work.
That was the conclusion I reached too... Sliced the face of the flexi flange next to the gasket, managed to open up the centre of the bottom edge enough to get chisel started, then balljoint splitter... Nearside end starting to give, but offside end still fast...

Another attack with the grinder to liberate that edge of the flange and...

Grinder 1, Head 0.

Currently in A+E :-[


Prat ;) 


I can say that, as my black eye, caused by the chisel flying out and hitting me in the face, has now faded.


The grinder was for exhaust surgery, not a DIY lobotomy.
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Sir Tigger KC

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Re: Focus Exhaust Issue.
« Reply #5 on: 17 May 2016, 17:47:50 »

I'm sure the forum guidelines advise that a responsible adult is present when using angle grinders?  :-\  ::)  ;D
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BazaJT

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Re: Focus Exhaust Issue.
« Reply #6 on: 17 May 2016, 17:51:10 »

Flippin' heck!Angle grinder meets head is not a good combination.Hope you're ok.
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #7 on: 17 May 2016, 17:57:24 »

A couple of flesh wounds... On a scale of one to dead, it barely registers a 2.5... Fortunately I turned it off before it hit the floor... might have been nearer the dead end :-X
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Sir Tigger KC

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Re: Focus Exhaust Issue.
« Reply #8 on: 17 May 2016, 18:02:31 »

A couple of flesh wounds... On a scale of one to dead, it barely registers a 2.5... Fortunately I turned it off before it hit the floor... might have been nearer the dead end :-X

How many stitches?  ???
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Nick W

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Re: Focus Exhaust Issue.
« Reply #9 on: 17 May 2016, 18:02:59 »

I'm sure the forum guidelines advise that a responsible adult is present when using angle grinders?  :-\ ::) ;D


My  handy tip of the day is to ensure that the responsible adult who can drive you to the hospital isn't a wimp who faints at the sight of blood :o


I'm sure you can all figure out how I know that, and 25 years later I still have the scars. Ian is still a wimp.
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #10 on: 17 May 2016, 18:06:32 »

A couple of flesh wounds... On a scale of one to dead, it barely registers a 2.5... Fortunately I turned it off before it hit the floor... might have been nearer the dead end :-X

How many stitches?  ???
Three hours in and none yet :-X
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #11 on: 17 May 2016, 18:08:22 »

I'm sure the forum guidelines advise that a responsible adult is present when using angle grinders?  :-\ ::) ;D


My  handy tip of the day is to ensure that the responsible adult who can drive you to the hospital isn't a wimp who faints at the sight of blood :o


I'm sure you can all figure out how I know that, and 25 years later I still have the scars. Ian is still a wimp.
Fortunately neither of the paramedics fainted... Wouldn't have dialed 999, but seeing bone is rather off-putting  ::)

Might have a little job for you Nick...
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Nick W

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Re: Focus Exhaust Issue.
« Reply #12 on: 17 May 2016, 18:12:40 »

I'm sure the forum guidelines advise that a responsible adult is present when using angle grinders?  :-\ ::) ;D


My  handy tip of the day is to ensure that the responsible adult who can drive you to the hospital isn't a wimp who faints at the sight of blood :o


I'm sure you can all figure out how I know that, and 25 years later I still have the scars. Ian is still a wimp.
Fortunately neither of the paramedics fainted... Wouldn't have dialed 999, but seeing bone is rather off-putting  ::)


That's what Ian said, but they weren't his fingers!
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #13 on: 17 May 2016, 18:13:44 »

I would laugh at that but my nose hurts ;D
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STEMO

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Re: Focus Exhaust Issue.
« Reply #14 on: 17 May 2016, 18:14:21 »

If you're going to die, do it for something worth it. Not a ford focus  ;D
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #15 on: 17 May 2016, 18:19:21 »

If you're going to die, do it for something worth it. Not a ford focus  ;D
Yeah, thanks for that  :P

They said 'responsible' not reprehensible...
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biggriffin

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Re: Focus Exhaust Issue.
« Reply #16 on: 17 May 2016, 19:48:11 »

Last focus I did, was cheaper and easier to fit a new manifold/downpipe/cat complete. :y
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BazaJT

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Re: Focus Exhaust Issue.
« Reply #17 on: 17 May 2016, 22:11:27 »

Now you tell him :D ;D ;D ;D
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Sir Tigger KC

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Re: Focus Exhaust Issue.
« Reply #18 on: 17 May 2016, 22:20:11 »

Last focus I did, was cheaper and easier to take it to Kwikfit! :y

 :o  :D  ;D
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #19 on: 18 May 2016, 07:56:56 »

Not for those of a squeamish disposition...

http://i1277.photobucket.com/albums/y486/05omegav6/Mobile%20Uploads/IMG-20160517-WA0007_zps5lqaw3mq.jpeg

Probably a lesson or two there, in the meantime, I am off to buy a lottery ticket ::)
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Jimbob

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Re: Focus Exhaust Issue.
« Reply #20 on: 18 May 2016, 08:05:17 »

All the best, I once took the end of a finger with a big circular sander at school, but thats got nowt on you!

That 'may' leave a scar!

Marks DTM Calib

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Re: Focus Exhaust Issue.
« Reply #21 on: 18 May 2016, 08:23:56 »

Your not supposed to head butt the spinning disc
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #22 on: 18 May 2016, 08:30:13 »

Your not supposed to head butt the spinning disc
Was more a case of running out of space to avoid it, but good point well made :D
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Lagondanet

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Re: Focus Exhaust Issue.
« Reply #23 on: 18 May 2016, 09:01:55 »

Get well soon Al!  :y
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Sir Tigger KC

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Re: Focus Exhaust Issue.
« Reply #24 on: 18 May 2016, 09:58:17 »

Hope you heal up soon Al!  :y

Have you thought of a suitable story for the girlies yet? Something along the lines of...

" Well while I was taking a shortcut down this back alley in Baghdad..... "         ::)  ;)  ;D
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Shackeng

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Re: Focus Exhaust Issue.
« Reply #25 on: 18 May 2016, 10:02:17 »

Oooouuuuccchhhh! :o :o :o

It sounds ridiculous, but I suspect you were very lucky there. :o

Get well soon. :y :y :y
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Steve B

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Re: Focus Exhaust Issue.
« Reply #26 on: 18 May 2016, 10:17:21 »

Get well soon Al  :y That looks nasty ...But then it could of been worse...
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Lazydocker

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Re: Focus Exhaust Issue.
« Reply #27 on: 18 May 2016, 16:41:19 »

Was one cut not enough :-X ::)

Looks like you were pretty lucky actually ;) :y
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TheBoy

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Re: Focus Exhaust Issue.
« Reply #28 on: 18 May 2016, 17:16:58 »

Being a wimp, I decided not to open the photo link ;D

You silly arse ;D
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #29 on: 18 May 2016, 18:57:44 »

Was one cut not enough :-X ::)

Looks like you were pretty lucky actually ;) :y
Only the stitched one counts... but yeah, it might have stopped at the first one... :-X

Being a wimp, I decided not to open the photo link ;D

You silly arse ;D
Oddly enough the first thing SWMBO said was, and I quote, "Lol. Idiot xx" Second thing she asked was where's the picture ::)

End result is actually a much neater job... had to go back in this morning to have the consultant check it and then be closed up properly by the same nurse...
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BazaJT

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Re: Focus Exhaust Issue.
« Reply #30 on: 18 May 2016, 19:01:43 »

So plastic surgery is a non-starter as a future career then? ;D
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #31 on: 18 May 2016, 19:16:27 »

So plastic surgery is a non-starter as a future career then? ;D
For me? Not a cat in hells chance ;D

For the nurse? Think she'll do really well... the consultant was impressed with the job she did cleaning it yesterday and also with todays stitching :y

That picture was from last night...
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Re: Focus Exhaust Issue.
« Reply #32 on: 18 May 2016, 19:20:55 »

Al..what was the time gap between the accident and then the stitches  :-\
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #33 on: 18 May 2016, 20:06:29 »

About 8 hours...

Today's efforts, some 20 hours from 0...
http://i1277.photobucket.com/albums/y486/05omegav6/Mobile%20Uploads/IMG-20160518-WA0000_zpsb5tppxfq.jpg

Goo is antiseptic vaseline ;)
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Re: Focus Exhaust Issue.
« Reply #34 on: 18 May 2016, 21:06:37 »

Harris, I have just been informed by a mutual friend that this accident was NOT caused by a grinder at all.
He informs me that the cuts were sustained when you were kissing your girlfriend.....and she shut her legs and broke you're glasses!

Get well soon.

 :) :)
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #35 on: 18 May 2016, 21:39:02 »

Next time I see her, I shall be sure to tell her what you said :D
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #36 on: 19 May 2016, 17:00:44 »

All done and back to functional normality thanks in no small part to Nick :y
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Webby the Bear

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Re: Focus Exhaust Issue.
« Reply #37 on: 19 May 2016, 20:33:40 »

Holy moly TA. You don't need anyone to tell you you've been a lucky f***er there!!! Very glad you're ok. I learned to use a grinder a couple of years back (through help from you guys) and I remember DTM saying about wearing gauntlets and a face mask. In the past I've been rather flippant with elf n safety but I am now very safety conscious especially after a couple of close calls. Always wear a face mask. No ifs or buts.  :y

On an aside this has reminded me of a quote from the James Hunt biography I read a little while ago. When Hunt was talking to Niki Lauder after his near death accident......

"Niki, you're the only guy I know who could survive being in a fireball and come out of it better looking.........

 ;D ;D ;D ;D ;D
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Re: Focus Exhaust Issue.
« Reply #38 on: 28 May 2016, 10:45:15 »

Your not supposed to head butt the spinning disc
Was more a case of running out of space to avoid it, but good point well made :D
I presume you were lying on your back under the car on ramps. It' a good thing human eyes are recessed. It sounds like you were able to seek aid yourself and calmly await its arrival. I guess you were wearing goggles but not a face mask because of space restrictions. You were doing a 'simple' exhaust job and hit a snag, the sort of thing tyre and exhaust shops must meet every week.

Forgive me Al, I am rambling. I have been there, with my guillotine blade incident; I empathise. Soon you back under cars. aware that life is a risky business, and that you are your own safety officer. Get well soon.
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05omegav6

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Re: Focus Exhaust Issue.
« Reply #39 on: 28 May 2016, 11:31:43 »

Thank you Terry ;)

All of the above except glasses rather than goggles...
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Re: Focus Exhaust Issue.
« Reply #40 on: 28 May 2016, 11:49:55 »

I,m glad your first pic wasn,t full screen mate, looks nasty,(no offence intended ;D). Hope all clears up ok. All that for a FOCUS? ::)
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