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Author Topic: Anyone know about Astras?  (Read 48483 times)

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Doctor Gollum

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Re: Anyone know about Astras?
« Reply #30 on: 04 April 2020, 17:37:13 »

Check the downpipe/DPF for a rag :-X
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #31 on: 04 April 2020, 17:41:58 »

Check the downpipe/DPF for a rag :-X

Do tell, Dr G, how would that get there  :D
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Migv6 le Frog Fan

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Re: Anyone know about Astras?
« Reply #32 on: 04 April 2020, 17:52:00 »

Re the injectors. When I was having injector issues with my French hatchback, Dave the builder mentioned not ruling out the connectors to the injectors. I didn't take this too seriously until after a long time of searching and eliminating things, I found a problem  with a connector to an injector and solved the problem in about 30 seconds.
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Doctor Gollum

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Re: Anyone know about Astras?
« Reply #33 on: 04 April 2020, 18:07:11 »

Check the downpipe/DPF for a rag :-X

Do tell, Dr G, how would that get there  :D
Sucked through the turbo having been forgotten... Or placed in the down pipe to stop debris falling into it during other work.

Like people do when doing camcover/inlet work on the Omega  ::)
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #34 on: 04 April 2020, 19:32:09 »

Cylinder number 4 - no compression at all. Zilch. Nada.

I'm quite confused about what would cause zero compression on one cylinder, on a fairly new diesel.

Timing belt slippage highly unlikely. I've had an initial look, belt seems in good shape, and taught - and if it slipped enough to destroy a valve, it would have taken more than one cylinder out!

Being a diesel engine, I would think valve burnout or seat recession would be extremely unlikely.

The only hypothesis I can come up with at this time, is that something (bit of the end of a glow plug / swirl flap if this car has them) has dropped into the cylinder.

It's worthy to mention that the compression tester I have is really for petrol cars, and I used it in the injector holes, so I couldn't get a decent reading for pots 1-3 - as the diesel compression is so much higher than a petrol car is was trying to blow the tester out of the hole.

But, the test was enough that I can tell beyond doubt, that pot no4 is goosed.

I've taken the turbo pipe off, there doesn't feel to be any missing blades, and the turbo spins freely without undue play.

What tree should I bark up now?

I hardly ever work on cars these days, and I struggle with confidence with anything that's not an Omega V6, so apologies in advance if I ask lots of questions!
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Doctor Gollum

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Re: Anyone know about Astras?
« Reply #35 on: 04 April 2020, 19:34:00 »

Back pressure could possibly damage the valves.

Pull the DPF and see what's blocking it ;)
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #36 on: 04 April 2020, 19:36:30 »

Back pressure could possibly damage the valves.

Pull the DPF and see what's blocking it ;)

That's a good point, Al!

When you say pull it, do you mean put something down the downpipe, and see if there's any foreign object in there? Or actually cut open the DPF discreetly, at the top, before emptying everything out of it and welding it back up   ;D
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Doctor Gollum

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Re: Anyone know about Astras?
« Reply #37 on: 04 April 2020, 19:41:11 »

Drop it and look into the pipe from both ends. If it's clogged, then it will be apparent both ends, if someone had dropped a rag into it, then it may have been removed prior to refitting the pipe in an 'itwasn'tme' stylee.

Which given the fact the pipe was disconnected already...
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #38 on: 04 April 2020, 19:44:03 »

I'll have a crack at that tomorrow, DG. Sod all else I can do, I'm not working this weekend, and not allowed out anywhere! Just thankful I've got a nice long driveway where I can do my own thing!

I guess I'll also be removing a cylinder head  :-X
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dave the builder

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Re: Anyone know about Astras?
« Reply #39 on: 04 April 2020, 20:33:48 »



I guess I'll also be removing a cylinder head  :-X
have a poke down the injector hole first and check you still have a piston in the cylinder   :y
or check the valves from removing the rocker cover
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #40 on: 04 April 2020, 22:17:12 »

Just trying to get in there with any tools and parts I may need - thought I'll order now as they may take a few days to arrive!

Looking on the interweb I need to "pre tension" one of the camshafts (I'm guessing it's like a VVT setup?)

https://workshop-manuals.com/vauxhall/astra-j/engine/engine_mechanics_1.7l_diesel_(lpl_lpv_lub)/repair_instructions_off_vehicle/camshaft_installation/

I cannot find the "adjuster" tool listed here, anywhere online. Any ideas? Thanks chaps :y
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #41 on: 04 April 2020, 22:26:42 »





Hopefully you can see why I want to save it :y
« Last Edit: 04 April 2020, 22:33:24 by JamesV6CDX »
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BazaJT

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Re: Anyone know about Astras?
« Reply #42 on: 05 April 2020, 07:02:00 »

Certainly looks to be worth saving...…..even if it is a diseasel.
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JamesV6CDX

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Re: Anyone know about Astras?
« Reply #43 on: 05 April 2020, 17:10:06 »

I’ve found the problem. I’ll post up the results with photos later once I’ve showered and eaten etc :y

Top marks to anyone who can guess what is wrong :y
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Doctor Gollum

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Re: Anyone know about Astras?
« Reply #44 on: 05 April 2020, 17:17:43 »

Hopefully a cheap car cheaply fixed...

However I apologise for not getting excited about a nine year old, poorly maintained ex rental car... However shiny.

So the problem is probably FOD in the air management plumbing.
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