Not bumping this thread... just updating it for info if anyone has the torrid time I had!
So got the door card off (never had mine off before but unbelievably easy). Speaker out. Check strap out. Cut the corners of all of the repair plates (I know you don't have to but I did for good measure). I then superglued the inner plate to the check strap so the bolt holes lined up easy. Inserted check strap in then.......... couldn't get the bolts to go through for toffee.
Got a mirror in there and to say "the metal had broke away" was an understatement. It had all bent and folded in on itself 😩
Sooooooo. For me simply bolting this repair kit on didn't work.
With the help of a colleague we popped the door pins out. Disconnected electrical connection and took the door off. Laid it on some old tyres.
My man then started to unfold the mess that was left with needle nose pliers to bend it back in to reasonable looking shape. He then bolted the repair plates, check strap etc. And this pulled it even more back in to shape. Undid it all. Couple of welds on the door. Bolted it all up again. And then welded the plate in as well for good measure.
I then emptied a can of white grease all over it (as I had done with the check strap innards). He left me to put the door card back on and all was well with the world. I bought him a sausage roll and crisps for his help (though I wouldn't if I'd known that at 5.35 the next day he was going to rope me in to balancing his wheels for him
).
Just telling you guys all this to let you know that these things don't always go rosey!!!
Now door opens and shuts nicely.