Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: malcy_p on 17 August 2018, 20:45:00

Title: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 17 August 2018, 20:45:00
Hello again!

Not been in here for ages - but I still love and cherish my last Omega (a 2.6 auto, 2003).

Anyway, she's been good for years, but now she has a problem. From what I can work out the problem is that the vacuum powered 'flaps' in the induction tract are not working. I've pulled and examined the various vacuum pipes (large and small) from the manifold to the brake servo etc. and they look good, the rubber joiners are fine etc.

I guess someone has come across this before, but if the vacuum isn't reaching the valves, what is the best test?


If any of you wonderful people could point me in the right direction, I'll be very grateful...  :)

/malc.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 17 August 2018, 21:28:52
Hi Malc, great to hear from you again.
As I expect you are aware, there are 2 dual ram devices on the Omega V6s, one in the bagpipes and one in the plenum. If a valve is stuck open the engine will seem 'flat' at low and medium rpm. They open at quite high rpm, I think there is a guide in the maintenance section. They can stick, too, in which case removal and cleaning and oiling will effect a cure. Both get their vacuum from the reservoir at the bottom the bagpipes, and are switched on and off by electric switches.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 17 August 2018, 21:36:51
 :) Hello Terry - long time no speak but great to 'see' you on line again!  :D

I'll have another look at the problem tomorrow, but I'd spent an hour or so reading stuff on here - I think I've learned a lot so far.

Quick question - am I saying the right thing in this image?? :) 

(http://malcp.com/images/20180817.jpg)

Thanks.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 17 August 2018, 21:41:14
Here's the guide
http://www.omegaowners.com/forum/index.php?topic=90513.0
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 17 August 2018, 21:44:58
Here's the guide
http://www.omegaowners.com/forum/index.php?topic=90513.0

Thanks Terry - will let you know how I get on!

/malc.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 17 August 2018, 22:10:42
:) Hello Terry - long time no speak but great to 'see' you on line again!  :D

I'll have another look at the problem tomorrow, but I'd spent an hour or so reading stuff on here - I think I've learned a lot so far.

Quick question - am I saying the right thing in this image?? :) 

(http://malcp.com/images/20180817.jpg)

Thanks.
Just had a quick look at my 2.5. Vacuum goes into the reservoir on the RH pipe and goes to the rams by the LH pipe, opposite way to your picture. I think there is a valve in the resevoir, so it matters.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 18 August 2018, 08:15:37
:) Hello Terry - long time no speak but great to 'see' you on line again!  :D

I'll have another look at the problem tomorrow, but I'd spent an hour or so reading stuff on here - I think I've learned a lot so far.

Quick question - am I saying the right thing in this image?? :) 

(http://malcp.com/images/20180817.jpg)

Thanks.
Just had a quick look at my 2.5. Vacuum goes into the reservoir on the RH pipe and goes to the rams by the LH pipe, opposite way to your picture. I think there is a valve in the resevoir, so it matters.
Just checked my other 2.5. The hose from the manifold goes into the outside (wing) pipe on the reservoir. Answer to your picture arrows is NO.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 18 August 2018, 09:55:01
Woops! I read in the maintenance guide V6 vacuum pipes section that the vac reservoirs both have thicker input pipes, as in your picture.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 18 August 2018, 11:28:21
I have just swopped my dual ram reservoir pipes over, and it made no obvious difference.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 18 August 2018, 11:46:49
Hi Terry - Have just unplugged-re-plugged all the small vacuum pipes, re-routed them, running better but just going for a test time... will be back soon! :)
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 18 August 2018, 14:04:18
Hi Terry - Have just unplugged-re-plugged all the small vacuum pipes, re-routed them, running better but just going for a test time... will be back soon! :)

Afternoon all - just from visiting my dear old mother (the 87 years old girl!) and the Omega *is* running smoother than before - but I still think that the multiram valves operation gave a more noticeable change to the engine note when they operated... Will investigate again later.

/m.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 18 August 2018, 19:26:28
Evening all & Terry! :)

Right - I've just spent an hour of so looking that the problem.

First of all, I swapped the in and out of the vacuum box around - as you said Terry, little change! Put it back to normal.  ::)

Next I got SWMBO to sit in the driving seat and do the pedals. We tried all the rev ranges, nothing at all happened with any of the valves, nothing! :(

So, removed the pipe section and sucked/blew into the vacuum box... Then I sucked on the 'in' port no vacuum was presented at the 'out' port. It's dead.   :'(

Trying something different, I put everything back to together and totally bypassed the vacuum box... Tick over was much better! :D

Got SWMBO to dance on the pedals again, and this time the resonance valve at the back worked as expected, but the front intake valve didn't move at all.

I've ordered a vacuum box, should I expect the intake valve to work better with a working box in line? If not, anyone know the part number of the intake valve vacuum control - or anyone have one for sale? :)

Thanks guys. :)
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 19 August 2018, 16:44:22
Your pipe suggestion is correct, my cars are both wrong. I tested 2 spare reservoirs as follows. I blew compressed air in one side and on the other side I attached a hose ending in a jar of water. In both cases blowing in the right hand pipe produces lots of bubbles from the LH pipe. The other way nothing happened. Conclusion: Air goes from RH to LH pipes, so we need to suck on the LH pipe to draw air in the RH pipe. As the maintenance guide article says.
I shall now switch mine over. Funny, mine were running fine before.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: Shackeng on 19 August 2018, 18:49:44
Your pipe suggestion is correct, my cars are both wrong. I tested 2 spare reservoirs as follows. I blew compressed air in one side and on the other side I attached a hose ending in a jar of water. In both cases blowing in the right hand pipe produces lots of bubbles from the LH pipe. The other way nothing happened. Conclusion: Air goes from RH to LH pipes, so we need to suck on the LH pipe to draw air in the RH pipe. As the maintenance guide article says.
I shall now switch mine over. Funny, mine were running fine before.

Let us know Terry. ::) :y
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: Mr Gav on 20 August 2018, 13:07:48
Evening all & Terry! :)

Right - I've just spent an hour of so looking that the problem.

First of all, I swapped the in and out of the vacuum box around - as you said Terry, little change! Put it back to normal.  ::)

Next I got SWMBO to sit in the driving seat and do the pedals. We tried all the rev ranges, nothing at all happened with any of the valves, nothing! :(

So, removed the pipe section and sucked/blew into the vacuum box... Then I sucked on the 'in' port no vacuum was presented at the 'out' port. It's dead.   :'(

Trying something different, I put everything back to together and totally bypassed the vacuum box... Tick over was much better! :D

Got SWMBO to dance on the pedals again, and this time the resonance valve at the back worked as expected, but the front intake valve didn't move at all.

I've ordered a vacuum box, should I expect the intake valve to work better with a working box in line? If not, anyone know the part number of the intake valve vacuum control - or anyone have one for sale? :)

Thanks guys. :)

If you can`t get vacuum reservoir then you could try a one way non return valve, the type used in fish tanks, I did this on my Senator when the vacuum box packed up and they were NLS.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 20 August 2018, 17:18:38
Your pipe suggestion is correct, my cars are both wrong. I tested 2 spare reservoirs as follows. I blew compressed air in one side and on the other side I attached a hose ending in a jar of water. In both cases blowing in the right hand pipe produces lots of bubbles from the LH pipe. The other way nothing happened. Conclusion: Air goes from RH to LH pipes, so we need to suck on the LH pipe to draw air in the RH pipe. As the maintenance guide article says.
I shall now switch mine over. Funny, mine were running fine before.

Let us know Terry. ::) :y
I found X168 was already correct - that's the car I have been mending for the last 2 weeks. V828 was wrong, so I corrected it. It drives fine, but it drove fine before; there was no tremendous improvement.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 20 August 2018, 17:20:14
Evening all & Terry! :)

Right - I've just spent an hour of so looking that the problem.

First of all, I swapped the in and out of the vacuum box around - as you said Terry, little change! Put it back to normal.  ::)

Next I got SWMBO to sit in the driving seat and do the pedals. We tried all the rev ranges, nothing at all happened with any of the valves, nothing! :(

So, removed the pipe section and sucked/blew into the vacuum box... Then I sucked on the 'in' port no vacuum was presented at the 'out' port. It's dead.   :'(

Trying something different, I put everything back to together and totally bypassed the vacuum box... Tick over was much better! :D

Got SWMBO to dance on the pedals again, and this time the resonance valve at the back worked as expected, but the front intake valve didn't move at all.

I've ordered a vacuum box, should I expect the intake valve to work better with a working box in line? If not, anyone know the part number of the intake valve vacuum control - or anyone have one for sale? :)

Thanks guys. :)

If you can`t get vacuum reservoir then you could try a one way non return valve, the type used in fish tanks, I did this on my Senator when the vacuum box packed up and they were NLS.
If they are NLS PM me your address and I will post you one.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 20 August 2018, 22:00:27
I expect you have read that the front ram opens at 3400rpm, and the plenum ram is open at idle ( certainly on earlier models with the idle control valve), then closed until 4100rpm, when it opens again. I do not know at what rpm the 'fly by wire' Omega rams open, prpbably the same at high revs, but the plenum ram  closed at idle.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: Doctor Gollum on 21 August 2018, 11:11:27
About 3k for one end and 4k for the other, but can't recall which is which... Certainly by 4.2k both should be open :y
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 23 August 2018, 08:32:20
If the reservoir valve is working normally, or stuck open, it hardly matters, either way vacuum will get through and operate the ram. Only if stuck shut will it affect operation. This explains why correcting incorrect plumbing on V828 made no difference.
If your car seems 'flat' you must have a ram stuck open. I have known that. Most of the while we are below 4000rpm, when plenum ram should be closed.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 24 August 2018, 07:48:23
Hi Terry,

I had a new(er) vacuum reservoir arrive yesterday - will try fitting it in the next few days. Time will tell! :)

/malc.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 24 August 2018, 09:06:44
Hi Terry,

I had a new(er) vacuum reservoir arrive yesterday - will try fitting it in the next few days. Time will tell! :)

/malc.
I had a 'flat' car and the plenum ram was stuck open. After many checks I established this fact, took it out, cleaned it, and then it worked. It opens at 4200rpm, which is quite fast when you have your head stuck under the bonnet while your wife opens the throttle.
Has this suddenly gone flat?  I only discovered I had flat cars by comparison with similar cars. My first Senator was flat, and I would never have known had I not bought a second one that was not.
Title: Re: Engine running OK but feels 'flat', I think the vacuum valves not working
Post by: malcy_p on 02 September 2018, 22:03:12
Terry - hope you're ok. Sorry for the delay, been on hols over the last week.

Today I looked at the vacuum. Fitted the new vacuum reservoir box - tested it first, all OK. If you block the small bore connection and suck on the large bore connection and let go, then unblock the smaller connection you hear the fisss from the stored vacuum from the small port.

After checking the rubber pipe joints I also saw a crack on the 90 degree joint by the front intake pipe, so replaced it with a spare...

Went for a short test drive - all seems OK and go SWMBO in the driving seat and watched the values as she rev'ed the engine. Hmmm. The rear resonance valve opened fine but I didn't see the front one move. Boo. Took the vacuum valve off and tested it electrically - it works. Ran out of time this evening - boy it is getting dark earlier now!! :/

Off to work tomorrow, with see how she's driving, but has someone else seem the front intake valve opening when you are under the bonnet? Is it just me or other people too?

Thanks Terry & guys.

/malc.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: Raeturbo on 02 September 2018, 23:34:27
Yes I’ve seen the front one opening
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 03 September 2018, 07:47:08
Yes I’ve seen the front one opening

Rats.... Off to work now, will see how things are later on.

/m.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 03 September 2018, 13:50:43
Does it seem flat above 4200rpm? My idea of flat feel occurs at low or medium rpm, when the dual ram valves should be shut.
Of course the fault could be electric, though it should throw up a warning message.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: Doctor Gollum on 03 September 2018, 15:32:28
There is a thorough guide to the multi ram system in the FAQs ;)
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: malcy_p on 07 September 2018, 21:14:51
 :D :D :D It is all working...!  :D :D :D

I disconnected & blew through all the vacuum pipes & I can hear & feel the engine change just over 4k revs... Yay!

Thanks for the help guys, & now that's sorted I've spent a few quids on new brake disks, pads, caliper slides & a front bearing to fettle the front end of the car.

Another thing I think will need sorting is the headlight aim - seems too high & some other drivers are flashing me on dipped beam :(

Thanks again

/malc.
Title: Re: Engine running OK but feels 'flat', I think the vacuum powered flaps not working
Post by: terry paget on 08 September 2018, 17:32:57
Congratulations!
If it happens over 4000rpm it must have been the plenum dual ram not functioning.
I suspect you, like me, get ever more desperate to cure the fault, and change several things on each dismantling and reassembly, then suddenly and happily curing the fault you cannot be sure which change put things right.