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Author Topic: 2.2 Coil Pack removal  (Read 1973 times)

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Sammo

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2.2 Coil Pack removal
« on: 09 March 2011, 21:50:19 »

Hi, I'm having problems with misfire on Cylinder one, Being told its a problem with coil pack, I how ever am not convinced it is, if you remove the coil pack and put back in it is totally fine!!

Basically want to know how these coil packs should be fitted to the engine??

There is a EcoTec Cover holding it in place, is this right?? there are no threads for bolts in the engine block, just wiring earthing the coil pack.

Never seen this before on a Vauxhall, im totally at stumped with it.

Anyone care to check out their Z22SE coil pack fittings and let me know  :D

Cheers All  :y
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Webby the Bear

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Re: 2.2 Coil Pack removal
« Reply #1 on: 09 March 2011, 21:57:24 »

i watched my dispac being ''found'' and checked. DLK took the ecotec cover off and it was situated under a mass of leads right at the very back.

looked difficult to get out even when he took the bit off that holds the wiper blades  :o :o
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Malcolm_D

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Re: 2.2 Coil Pack removal
« Reply #2 on: 09 March 2011, 21:59:30 »

Hi and welcome (just in case it hasn't been said already!). Just serviced my dad's 06 Vectra with the same engine as yours. The coil pack was bolted down with four 10mm bolts then covered with the plastic trim. Connection was to the right as you face the engine. The holes in the coil pack have a brass insert with a larger size thread in them to aid removal - put 4 bolts in to gently pull on.  :y
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #3 on: 09 March 2011, 22:01:06 »

plastic cover is just aesthetic, you need to remove the loom plug at the back first, then this slides off.

Two torx bolts should hold the coil pack securely in place, unlike V6 its a doddle to access.

If there are no bolt holes, it suggests the heads have been changed at some point and had 2.0 ones put on instead, as they did not have the holes for a coil pack.

)2.0 had a DIS pack instead)

Any history of HG failure?
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Dishevelled Den

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Re: 2.2 Coil Pack removal
« Reply #4 on: 09 March 2011, 22:02:35 »

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Andy B

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Re: 2.2 Coil Pack removal
« Reply #5 on: 09 March 2011, 22:02:36 »

Quote
i watched my dispac being ''found'' and checked. DLK took the ecotec cover off and it was situated under a mass of leads right at the very back.

looked difficult to get out even when he took the bit off that holds the wiper blades  :o :o

different engine Webby!  ;) ;) ;) ;)
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #6 on: 09 March 2011, 22:02:42 »

Quote
i watched my dispac being ''found'' and checked. DLK took the ecotec cover off and it was situated under a mass of leads right at the very back.

looked difficult to get out even when he took the bit off that holds the wiper blades  :o :o

2.2 is a very different engine to the 2.5 V6

Bit that holds the wiper blades is the scuttle....
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Webby the Bear

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Re: 2.2 Coil Pack removal
« Reply #7 on: 09 March 2011, 22:04:04 »

ooops. sorry ill shut up  ;D

i thought a coil pac and dispac were the same thi...... actually dont worry bout explaining, im too thick!!!  :-[
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Malcolm_D

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Re: 2.2 Coil Pack removal
« Reply #8 on: 09 March 2011, 22:04:31 »

Quote
i watched my dispac being ''found'' and checked. DLK took the ecotec cover off and it was situated under a mass of leads right at the very back.

looked difficult to get out even when he took the bit off that holds the wiper blades  :o :o

You have been watching the Master at work!  :o :o He was however working on a V6 rather than a desmond 4 pot, as you rightly pointed out your dispack is buried deep in the far recesses of the engine only to be reached by removing half the car, lying on the engine and having very long arms!  :y
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Andy B

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Re: 2.2 Coil Pack removal
« Reply #9 on: 09 March 2011, 22:05:04 »

Quote
.....
Bit that holds the wiper blades is the scuttle....

my wipers are held onto my wiper arms ...........  ::) ::) ::)
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #10 on: 09 March 2011, 22:06:17 »

Quote
Quote
.....
Bit that holds the wiper blades is the scuttle....

my wipers are held onto my wiper arms ...........  ::) ::) ::)

You know what i meant  :P :P
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Andy B

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Re: 2.2 Coil Pack removal
« Reply #11 on: 09 March 2011, 22:06:28 »

Quote
ooops. sorry ill shut up  ;D

i thought a coil pac and dispac were the same thi...... actually dont worry bout explaining, im too thick!!!  :-[

coil packs just sit directly onto the plugs ..... no HT leads  ;) ;)
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Sammo

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Re: 2.2 Coil Pack removal
« Reply #12 on: 09 March 2011, 22:06:46 »

Hi, and cheers for the welcome :) ive looked over this coil pack, there are two bolt hole in the top and thats it, not even a thread hole in the actual engine block, which I presumed the coil would be bolted to.

its basically just sat in there just bobbing around etc  :-/

My last Vauxhall (2000 Astra 1.6) had four bolts holding it in, just as you described with your dad's Vectra.

Vauxhall say this is how its should be, although most of the tech guys at my local dealer were still in Nappies when this Omega was produced  ;D
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Andy B

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Re: 2.2 Coil Pack removal
« Reply #13 on: 09 March 2011, 22:08:55 »

Quote
.....
Vauxhall say this is how its should be, although most of the tech guys at my local dealer were still in Nappies when this Omega was produced  ;D

As has been suggested, it appears that your engine has a 2.0 head fitted instead of a 2.2  :-? :-?
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #14 on: 09 March 2011, 22:09:02 »

Quote
Hi, and cheers for the welcome :) ive looked over this coil pack, there are two bolt hole in the top and thats it, not even a thread hole in the actual engine block, which I presumed the coil would be bolted to.

its basically just sat in there just bobbing around etc  :-/

My last Vauxhall (2000 Astra 1.6) had four bolts holding it in, just as you described with your dad's Vectra.

Vauxhall say this is how its should be, although most of the tech guys at my local dealer were still in Nappies when this Omega was produced  ;D


What complete feking muppet monkey morons  >:(

Its had 2.0 heads put on it.....
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Malcolm_D

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Re: 2.2 Coil Pack removal
« Reply #15 on: 09 March 2011, 22:10:21 »

Quote
Quote
ooops. sorry ill shut up  ;D

i thought a coil pac and dispac were the same thi...... actually dont worry bout explaining, im too thick!!!  :-[

coil packs just sit directly onto the plugs ..... no HT leads  ;) ;)

Did they produce one for the 2.2 which was not bolted down though?  :-/
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Webby the Bear

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Re: 2.2 Coil Pack removal
« Reply #16 on: 09 March 2011, 22:11:32 »

Quote
Vauxhall say this is how its should be


then you know its wrong!!! 
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #17 on: 09 March 2011, 22:11:41 »

Print these pictures off:

http://www.omegaowners.com/forum/YaBB.pl?num=1225024176

its for my cam cover gasket guide, but shows the head.



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tunnie

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Re: 2.2 Coil Pack removal
« Reply #18 on: 09 March 2011, 22:12:24 »

Quote
Quote
Quote
ooops. sorry ill shut up  ;D

i thought a coil pac and dispac were the same thi...... actually dont worry bout explaining, im too thick!!!  :-[

coil packs just sit directly onto the plugs ..... no HT leads  ;) ;)

Did they produce one for the 2.2 which was not bolted down though?  :-/

No.
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Sammo

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Re: 2.2 Coil Pack removal
« Reply #19 on: 09 March 2011, 22:16:17 »

It did have the head changed, at a Garage about 3 years ago, Before I had it mind !!  ;)

Is a 2.0 head going to make much difference to the car? other than bolt threads for coil pack??

Does make sense if 2.0 has dispac. the coil pack at the moment has two wires running off the two bolts to the battery,

I knew it wasn't right,

Cheers also Zulu for the link on changing spark plugs, Clearly see the thread holes are there!

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tunnie

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Re: 2.2 Coil Pack removal
« Reply #20 on: 09 March 2011, 22:17:31 »

Quote
It did have the head changed, at a Garage about 3 years ago, Before I had it mind !!  ;)

Is a 2.0 head going to make much difference to the car? other than bolt threads for coil pack??

Does make sense if 2.0 has dispac. the coil pack at the moment has two wires running off the two bolts to the battery,

I knew it wasn't right,

Cheers also Zulu for the link on changing spark plugs, Clearly see the thread holes are there!


Errrrrr  :o

You what? The coil pack is directly wired to the battery!?  :o
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Webby the Bear

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Re: 2.2 Coil Pack removal
« Reply #21 on: 09 March 2011, 22:18:51 »

thats a really good guide and i see what it means in my own basic way  ::)

so as the coil pack is long and sits on top of the plugs how come the v6 has a dispac instead of also just sitting on the plugs?

sorry if thats a daft question but im slowly learning basics  :y

ps sammo not wanting to hijack your thread, ill bugger off after this  ;D
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Sammo

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Re: 2.2 Coil Pack removal
« Reply #22 on: 09 March 2011, 22:20:50 »

Yes directly to the negative terminal, Trouble is i'm no expert with car engines but know a little,

this was done according to an invoice to earth the coil pack,

Its a real mess,  :'(
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #23 on: 09 March 2011, 22:21:20 »

Quote
thats a really good guide and i see what it means in my own basic way  ::)

so as the coil pack is long and sits on top of the plugs how come the v6 has a dispac instead of also just sitting on the plugs?

sorry if thats a daft question but im slowly learning basics  :y

ps sammo not wanting to hijack your thread, ill bugger off after this  ;D

2.6/3.2 has a coil back, but the 2.0 had a dis pack  ;)

Coil packs where introduced as part of the DBW improvements with the new engine, coil packs remove the need for plug leads
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Andy B

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Re: 2.2 Coil Pack removal
« Reply #24 on: 09 March 2011, 22:23:11 »

Quote
Yes directly to the negative terminal, Trouble is i'm no expert with car engines but know a little,

this was done according to an invoice to earth the coil pack,

Its a real mess,  :'(

What about the original plug to the coil pack? I assume that's plugged in.  :-? :-?
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #25 on: 09 March 2011, 22:23:35 »

Quote
Yes directly to the negative terminal, Trouble is i'm no expert with car engines but know a little,

this was done according to an invoice to earth the coil pack,

Its a real mess,  :'(

If you have the invoice go ask the garage why the hell the used a 2.0 head instead of the original. Even if the 2.2 head over-heated it could have been skimmed.

Can only think it cracked  :-/
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Malcolm_D

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Re: 2.2 Coil Pack removal
« Reply #26 on: 09 March 2011, 22:24:41 »

Quote
thats a really good guide and i see what it means in my own basic way  ::)

so as the coil pack is long and sits on top of the plugs how come the v6 has a dispac instead of also just sitting on the plugs?

sorry if thats a daft question but im slowly learning basics  :y

ps sammo not wanting to hijack your thread, ill bugger off after this  ;D

Don't apologise, I am also on the learning curve, and sometimes it gets very steep  :o

The late V6s have the coil / dispacks (not sure of the difference) in the same position as the one described i.e. directly on top of the plugs, hence no HT leads - much easier to get to.  :y
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Webby the Bear

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Re: 2.2 Coil Pack removal
« Reply #27 on: 09 March 2011, 22:26:53 »

Quote
2.6/3.2 has a coil back, but the 2.0 had a dis pack 

Coil packs where introduced as part of the DBW improvements with the new engine, coil packs remove the need for plug leads

nice one  :y

so in essence the actual function is completely the same but the insertion of a coil pack and removal of leads creates more engine space and easier removal/fitting?  :)
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Re: 2.2 Coil Pack removal
« Reply #28 on: 09 March 2011, 22:30:05 »

Quote
Don't apologise, I am also on the learning curve, and sometimes it gets very steep 

The late V6s have the coil / dispacks (not sure of the difference) in the same position as the one described i.e. directly on top of the plugs, hence no HT leads - much easier to get to. 

 :y :y :y :y :y :y :y

ive been reading the 'general help' section (never usually commenting) to get some basics. ill know im a mechanic god when ive learnt to change spark plugs by myself  ::) ::) ::) ;D ;D ;D
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tunnie

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Re: 2.2 Coil Pack removal
« Reply #29 on: 09 March 2011, 22:32:06 »

Quote
Quote
2.6/3.2 has a coil back, but the 2.0 had a dis pack 

Coil packs where introduced as part of the DBW improvements with the new engine, coil packs remove the need for plug leads

nice one  :y

so in essence the actual function is completely the same but the insertion of a coil pack and removal of leads creates more engine space and easier removal/fitting?  :)

Some will argue it was a backwards step, coil packs are no more reliable than dis pack it seams. But it does look neater, less clutter.
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Sammo

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Re: 2.2 Coil Pack removal
« Reply #30 on: 09 March 2011, 22:32:15 »

Haha, its ok Malcolm, you're welcome to stay put!!

The Invoice I have states Cam belt change, and head gasket change, doesn't say anything about replacing head?!!

Well there certainly isn't a price for it anyway, ive taken a few pictures of the coil pack area but not sure how to load pics on here???

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tunnie

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Re: 2.2 Coil Pack removal
« Reply #31 on: 09 March 2011, 22:43:49 »

Quote
Haha, its ok Malcolm, you're welcome to stay put!!

The Invoice I have states Cam belt change, and head gasket change, doesn't say anything about replacing head?!!

Well there certainly isn't a price for it anyway, ive taken a few pictures of the coil pack area but not sure how to load pics on here???


Sticky in the newbie section  ;)

http://www.omegaowners.com/forum/YaBB.pl?num=1215723122

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