Had this old motor in today....
I say old but it's the same age as my Omega; clearly not loved as much though.
So MOT failed. 2 x rear brake hoses. Washers providing insufficient washer fluid. And a couple of other miscellaneous bits.
I took on the brake hoses first. The NSR hose came off nice and easy....
Loosen the 14mm to the calliper. And the 11mm brake line fixing to the hose. The brake line fitting span independently of the brake line so I ran that out. Then twisted the old hose off the calliper. And quickly fitted new hose. Firstly wound it in to the calliper and tightened it. Then screwed the fitting in to the new hose. A can full of grease on the metal parts later and job done...
Same couldn't be said of the other side.
the brake line fitting when turned was twisting the brake line with it. Normally I find this happens when the original steel lines have that plastic coating on. My solution: "kiss" it with a bit of heat. And have a bucket of water ready
However in this case the line had been replaced in the past and the copper line had welded itself to the fitting. There was a join up ahead so my boss (he'd chosen this side
) twisted the 11mm fitting 'til it broke. Then fitted a new brake line. Took him about ten minutes to make and fit.... it'd have taken me around an hour
I'm not the quickest (or indeed the best at brake lines but I can do them. I just don't like them particularly).
Sooooooooo
Next item on the fail sheet. Washers providing insufficient washer fluid.
When you activated the washers it dribbled out. BUT. there seemed to be a pool of foam created just behind the washer jet on the near side. I thought I'd take a look at that first
So the washer fluid reservoir was at the front of the engine bay on the near side. I followed the washer lines up and of course it fed the near side washer jet first followed in series by the offside jet.
The washer jets unclipped very easily from the bonnet. But there was this big stupid plastic thing in the way....
It was held on by two x Phillips head screws (you can see one in the pic) and a load of plastic clips. I took it off.............and still have no idea what it's for and why it was there
So with that heap of shite out the way I found the issue. The near side washer jet had broken from the T-piece supplying it with washer fluid. It was an interference fit. And as it no longer "interfered"
I made a beautiful repair
(in my opinion of course
)
Got some heat shrink. Melted it on the washer jet. It then slid in beautifully snug in to the T-piece. And of course now that had stopped leaking it was feeding full fluid to the offside also. Job done. I did however recommend that if it started doing that in the future then a new T-piece and/or washer jet may be needed. But for now..... a beautiful repair
Difficult to see but here's a pic of the plastic washer jet assembly....
Just unclips and pops out.