6PK2020 is the book spec. IMHO it’s too tight. I always fit 6PK6040 to my cars with no issues and much less strain on the idler wheel
I'd asked this same question last year, mainly because I was struggling (I mean really struggling) to get a 2020 belt to fit. In the end I fitted a 2030 belt, 6 rib as per Merc van.
No doubt the 'specifications' say 2020, but why make life difficult, when something with plenty of tension when fitted does the job nicely. I'm with James on this one..
if you fit the belt around the smooth water pump pulley last, a new 2020 belt just slips on. If you're putting it onto the tensioner(or any of the ribbed pulleys), then you are making life difficult. A long spanner or ratchet to release the tension saves some effort, but isn't necessary.
That goes without saying Nick, always fitting the belt to the smooth pulley last.
When the belt is on all the ribbed pulleys first, the tensioner is at full leverage, and you still can't get the belt on, then what good is the specification if it still won't fit?
On one car a 2020 belt will fit, on the other it will not. With the alternator, ps pump and compressor all fitted correctly, there obviously has to be some variation somewhere along the line. As far as I'm aware the 3 items can't be fitted incorrectly, but why these dimensions are different is another question in itself.
So to conclude, there is obviously something different somewhere, but you should never have to fit the aux belt by brute force.