Oil Cooler Time
So we managed to salvage a cooler setup from a Monza GSE apart from the front rubber ducting which isn't available anywhere so the only way was to make one. We did look a using an aftermarket set up but there is no room at the front due to the conderser and twin electric fans, the Monza cooler is set to one side and lives in the front of the right hand wheel well
Mocking up the housing wing brackets
The front ducting was a bit of a 3D puzzle and the only picture i had was a sketch from an old parts Mirco Fiche. I did look at using sheet steel for the duct but settled on using plastic as it would be much easier to use.
First job was to build up the main body which was easy then work started on the trunk. This had to come out of the body at a slightly inwards then taper down to a square, each time a section was glued in place the whole unit was offered back up in postion and checked.
You can see from this pic how its steps down
And this one shows how it also has to go around the cooler pipes
This is looking down on the final mock up
And a front view. The leaf grill is made from the bottom of a scrapped ironing board
Once i was happy that it all fitted the plastic has reinforced will some fiber glass matting and a skim of filler both inside and out and then treated so a few coats of stone chip
Next up is getting all the suspension parts stripped, cleaned and painted
Andy