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Ok....so I can deffo do a nut / bolt solution for the pawl's that fly out.....once I can work out how to rewind the spring
The spring replacement can be a bit of an arse. You have to put the outer part with the hook on up against a peg/casting on the outer side of the inner hole and then gradually rotate the casing while feeding the spring inside its own loop. Do this until the whole spring is inside itself. It can be awkward as you have to fit a spring that is open to around one foot in diameter in to a recess of around two and a half inches.
Once the spring is fitted, fit the pull cord through the pawl plate hole, then you have to carefully lower the pawl plate on to the spindle and wiggle it in to place until it’s in position. There will be a peg/pin on the underside of the pawl plate that should grab the inner spring hook when you turn the pawl plate. It usually grabs by turning anti-clockwise. It will resist and try to turn back when it’s caught the hook. Keep turning it against the resistance until it’s fairly tight, jam the reel with a screwdriver and feed the pull cord through the casing hole and fit the pull cord handle. When you release the screwdriver the wheel should pull the cord on to the reel.
If this doesn’t make sense, watch a YouTube video of how to do it.
