Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: Shackeng on 29 October 2015, 15:06:16

Title: Breakdown
Post by: Shackeng on 29 October 2015, 15:06:16
Just been trailered home for the first time in 30 years after the power steering failed on the TD. Fluid level OK, no leaks, and belt OK. I conclude it is a pump change, unless someone knows better. :-\ :y
Title: Re: Breakdown
Post by: tunnie on 29 October 2015, 15:21:44
Fuse/Relay?  :-\
Title: Re: Breakdown
Post by: Diamond Black Geezer on 29 October 2015, 15:26:28
Ohhh, sorry to read that!  :(

Pump sounds right to me, can't see what else it may be. Assuming the appropriate fuse has been checked, as Mr Tunnie says?

Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 15:54:07
I've only had it 16 years, did you expect me to know it has a fuse?  :-[
Seriously, I thought it was purely hydro-mechanical, but will check. :y
Yep, controls AC and cig. lighter etc. as well, 30A and serviceable. :y
Looks like the pump then.
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 15:55:26
I'm still puzzled, this is not an electro-hydraulic pump is it?  :-\
Title: Re: Breakdown
Post by: tunnie on 29 October 2015, 15:59:17
It's servotronic PAS, there is a relay behind the glovebox I think on Omega of your vintage  :-\
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 15:59:31
Does the Community have an opinion on pattern pumps?
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:01:06
It's servotronic PAS, there is a relay behind the glovebox I think on Omega of your vintage  :-\

Thanks Mark, so it may be a relay. :-\
Title: Re: Breakdown
Post by: Diamond Black Geezer on 29 October 2015, 16:01:48
If anyone can say what PAS pumps fit what Omegas (or what specifically PAS pumps will fit Shackeng's TD) then I can ask around my local 'contacts' see if anyone's got a known good GM pump  :)
Title: Re: Breakdown
Post by: tunnie on 29 October 2015, 16:02:38
It's servotronic PAS, there is a relay behind the glovebox I think on Omega of your vintage  :-\

Thanks Mark, so it may be a relay. :-\

Maybe, I've read many more issues here with the relay, rather than the pump  :y
Title: Re: Breakdown
Post by: tigers_gonads on 29 October 2015, 16:12:22
Imo, if the fluid is cleanish and the belts still in one piece / fuse okay then your looking at the relay Shack
Relay will be a tall red one at the back of your glovebox  :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:13:25
I should have added that, this occurred on start up after event free driving and parking, the steering was just solid, however, if I gave it about 3000 rpm, I ocsnly got a slight bit of power steering back. This would indicate to me that it is unlikely to be electrical failure, as I don't think the relay would be affected by revs. :-\
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:23:38
Unfortunately, the pumps are no longer avlbl from VX, and are unique to the TD. :(
Title: Re: Breakdown
Post by: tigers_gonads on 29 October 2015, 16:27:48
I should have added that, this occurred on start up after event free driving and parking, the steering was just solid, however, if I gave it about 3000 rpm, I ocsnly got a slight bit of power steering back. This would indicate to me that it is unlikely to be electrical failure, as I don't think the relay would be affected by revs. :-\


The fluid tends to turn to shit as the pump breaks down inside.
The amount of assistance that the pump gives is dependent on the car speed (probably taken off the abs sensors)
If the relay is oppsed, my money is that it will shut a valve in the system somewhere so you get no assistance  :-\



Iirc, the BMW E34  5 series 2.5 td is the same pump
Title: Re: Breakdown
Post by: Diamond Black Geezer on 29 October 2015, 16:30:19
Fingers crossed that its relay, but I'll message my mate who used to have TD Elite he broke a number of years ago, he took all useful bits off it, and promptly shoved them all in storage. I've had a bloody shed load few bits off him in the past. Will pop him a message  :)
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:31:19
I should have added that, this occurred on start up after event free driving and parking, the steering was just solid, however, if I gave it about 3000 rpm, I ocsnly got a slight bit of power steering back. This would indicate to me that it is unlikely to be electrical failure, as I don't think the relay would be affected by revs. :-\


The fluid tends to turn to shit as the pump breaks down inside.
The amount of assistance that the pump gives is dependent on the car speed (probably taken off the abs sensors)
If the relay is oppsed, my money is that it will shut a valve in the system somewhere so you get no assistance :-\
Exactly, so unlikely to give any assistance even at high revs.
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:31:54
Fingers crossed that its relay, but I'll message my mate who used to have TD Elite he broke a number of years ago, he took all useful bits off it, and promptly shoved them all in storage. I've had a bloody shed load few bits off him in the past. Will pop him a message  :)

Thank you James. :y
Title: Re: Breakdown
Post by: tigers_gonads on 29 October 2015, 16:34:17
I should have added that, this occurred on start up after event free driving and parking, the steering was just solid, however, if I gave it about 3000 rpm, I ocsnly got a slight bit of power steering back. This would indicate to me that it is unlikely to be electrical failure, as I don't think the relay would be affected by revs. :-\


The fluid tends to turn to shit as the pump breaks down inside.
The amount of assistance that the pump gives is dependent on the car speed (probably taken off the abs sensors)
If the relay is oppsed, my money is that it will shut a valve in the system somewhere so you get no assistance :-\
Exactly, so unlikely to give any assistance even at high revs.



Unless the 3000 revs gave a voltage spike which kicked the relay in for a few seconds until it finally burnt out  :-\
Title: Re: Breakdown
Post by: tigers_gonads on 29 October 2015, 16:36:39
If needed, there are a few pumps on eBay ranging from 20 quid (used) upto 80 quid (new)
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:39:12
If needed, there are a few pumps on eBay ranging from 20 quid (used) upto 80 quid (new)

Not many for the TD though. :(
Title: Re: Breakdown
Post by: aaronjb on 29 October 2015, 16:43:26
IIRC if the servotronic relay or fuse fails it just defaults to either "min" or "max" assistance .. not "no" assistance.
Title: Re: Breakdown
Post by: tigers_gonads on 29 October 2015, 16:44:24
If needed, there are a few pumps on eBay ranging from 20 quid (used) upto 80 quid (new)

Not many for the TD though. :(

Don't forget the E34 BMW 5 series had the same engine  ;)

I'd still swap the relay first though
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:50:11
IIRC if the servotronic relay or fuse fails it just defaults to either "min" or "max" assistance .. not "no" assistance.

Ah OK, thanks Aaron, I was trying to avoid grovelling under the glove box, but on reflection, probably easier than changing the pump.
Is there an easy way to test the Rl in the bench, otherwise I hope RobG has one, although I know he usually keeps FL bits. ::) :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 16:51:48
If needed, there are a few pumps on eBay ranging from 20 quid (used) upto 80 quid (new)

Not many for the TD though. :(

Don't forget the E34 BMW 5 series had the same engine  ;)

I'd still swap the relay first though

Yes, I did know that, and I see the pumps advertised for both together, so another option. :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 17:19:14
Does anyone know if its possible to check the relay on the bench with a simple test meter and a 12v battery?
Title: Re: Breakdown
Post by: Kevin Wood on 29 October 2015, 17:20:35
Not sure the TD has servotronic at all, does it? Thought that was the preserve of the V6, but may be wrong.

In any case, no electrical failure mode will give you no assistance. Worst case it'll get a bit heavier but not enough to prompt a trip home on a recovery truck.

Given that the behaviour was RPM- related, my money is on a failure of the pump. :y
Title: Re: Breakdown
Post by: 05omegav6 on 29 October 2015, 17:24:32
Presumably the belt is intact :-\
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 17:26:12
Thanks Kevin, confirms my thinking also. It doesn't help that the handbooks are generic and list a 30A fuse for the steering etc., but as you say, may not apply to mine. None of the pics I've seen of replacement TD pumps appear to have electrical connections. :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 17:26:53
Presumably the belt is intact :-\

Affirm, first thing I checked. :y
Title: Re: Breakdown
Post by: 05omegav6 on 29 October 2015, 17:29:40
Presumably the belt is intact :-\

Affirm, first thing I checked. :y
I figured it would be but we all have our Homer Simpson moments ;)
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 17:29:54
Not sure the TD has servotronic at all, does it? Thought that was the preserve of the V6, but may be wrong.

In any case, no electrical failure mode will give you no assistance. Worst case it'll get a bit heavier but not enough to prompt a trip home on a recovery truck.

Given that the behaviour was RPM- related, my money is on a failure of the pump. :y

It was virtually solid, with just the vaguest hint of assistance at the sort of revs which wake the neighbours, so undriveable. (I did think of trying!)
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 17:31:53
Presumably the belt is intact :-\

Affirm, first thing I checked. :y
I figured it would be but we all have our Homer Simpson moments ;)

Indeed, and up until Kevins post, I was feeling very stupid, as I had never thought the pump was electrically assisted in some way. (It may still be). I'm hoping Seth might tell me, I think he still has his TD. :y
Title: Re: Breakdown
Post by: aaronjb on 29 October 2015, 17:40:32
AFAIK the servotronic actuator is also on the steering box, not the pump ;) It opens and closes a restrictive orifice to lower the fluid pressure when less assistance is required but, as said, even in it's 'default' position (if it were cream crackered) you'd still be able to drive & steer.
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 18:33:19
AFAIK the servotronic actuator is also on the steering box, not the pump ;) It opens and closes a restrictive orifice to lower the fluid pressure when less assistance is required but, as said, even in it's 'default' position (if it were cream crackered) you'd still be able to drive & steer.

On the TD as well?
Title: Re: Breakdown
Post by: relluf on 29 October 2015, 19:46:10
I have a f/l td sat on my drive at the moment ,just failed its MOT, and have not yet decided what to do with it but it will probably go to the big place wherever dead omegas go!
If you are struggling you can have the pump off this if that's within your timeframe( I wont have chance to do anything for about a week).
Title: Re: Breakdown
Post by: Kevin Wood on 29 October 2015, 20:03:40
Actually, research shows that my suspicion was incorrect and the TD does have servotronic.

I still think it's the pump, though.
Title: Re: Breakdown
Post by: 05omegav6 on 29 October 2015, 20:04:02
Any use?

http://www.ebay.co.uk/itm/Power-Steering-Pump-Vauxhall-Omega-2500cc-Diesel-2-5-TD-X25TD-U25TD-9156354-/200874593605?hash=item2ec50f0d45:m:mB3gr8lGN2gaN4cUdQLD85Q

 :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 22:31:49
I have a f/l td sat on my drive at the moment ,just failed its MOT, and have not yet decided what to do with it but it will probably go to the big place wherever dead omegas go!
If you are struggling you can have the pump off this if that's within your timeframe( I wont have chance to do anything for about a week).
Thks, but if I have to replace it, I'll try to fit a new one. :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 22:32:13
Any use?

http://www.ebay.co.uk/itm/Power-Steering-Pump-Vauxhall-Omega-2500cc-Diesel-2-5-TD-X25TD-U25TD-9156354-/200874593605?hash=item2ec50f0d45:m:mB3gr8lGN2gaN4cUdQLD85Q

 :y
Thks Al, see post above. :y
Title: Re: Breakdown
Post by: Shackeng on 29 October 2015, 22:33:26
Actually, research shows that my suspicion was incorrect and the TD does have servotronic.

I still think it's the pump, though.

Thks Kevin, I'm inclined to agree. However, is it possible to check the relay on the bench with limited test equipment and a 12v supply? :y
Title: Re: Breakdown
Post by: Migv6 le Frog Fan on 29 October 2015, 23:14:42
I wouldn't know about testing the relay, but I do remember they are very expensive new from VX. somewhere in the region of £200 if my memory serves me. So, if you need one, second hand is the way to go.
Title: Re: Breakdown
Post by: Kevin Wood on 30 October 2015, 10:47:33
Actually, research shows that my suspicion was incorrect and the TD does have servotronic.

I still think it's the pump, though.

Thks Kevin, I'm inclined to agree. However, is it possible to check the relay on the bench with limited test equipment and a 12v supply? :y

It's not actually just a relay, although the appearance might make one assume that it is. It's actually an ECU which takes as an input the vehicle speed signal that's used to drive the speedometer, and outputs a pulsed signal that's used to modulate a valve in the steering box that alters the level of assistance of the steering.

A mapping within the ECU relates vehicle speed to level of assistance.

If the system is completely unpowered, the valve is open, allowing fluid to flow through a bypass passage in the box, and this results in a drop in hydraulic pressure at the steering box, giving the minimum level of assistance, so this is the worst case scenario. The minimum level of assistance is, I would say, roughly what you used to get in a car without PAS. I.e. noticeably more weighty, but you wouldn't worry at all about driving home.

At low road speeds, the servotronic ECU will close the valve progressively by pulsing its' actuator, increasing the available hydraulic pressure and the assistance provided.

So, it's not that easy to test on the bench, although it can be interrogated by Tech 2. I don't believe its' failure would give the symptoms you describe, however.
Title: Re: Breakdown
Post by: Shackeng on 30 October 2015, 11:43:14
Thanks very much Kevin, I am reluctantly forced to agree that it is most likely the pump. I will try replacing the servo Rl, I can swap one out of the 3.2, assuming they are the same, to check. :y :y :y

Title: Re: Breakdown
Post by: Kevin Wood on 30 October 2015, 12:16:49
They are probably similar, but may have a different config.
Close enough to try it out, but I think you'll find it makes no difference.
Title: Re: Breakdown
Post by: Shackeng on 30 October 2015, 14:48:06
They are probably similar, but may have a different config.
Close enough to try it out, but I think you'll find it makes no difference.

Having just tracked it down, I think its easier to change the pump, which I am about to order. :y
Title: Re: Breakdown
Post by: Shackeng on 30 October 2015, 15:20:14
Rebuilt pump ordered for approximately a third of the car's value at £120. As I will flush the system before fitting the new pump I came across this http://www.dvatp.com/bmw/power_steering_flush, which is interesting. I have previously changed the fluid as I had to remove a damage pipe, but I had not considered regular flushes. :y
Title: Re: Breakdown
Post by: omega2018 on 30 October 2015, 17:29:54
did you get any warning signs?

i think my pump is on the way out - fluid won't stay clean, apparently it is a pattern pump. two or three times now i have had very stiff steering on startup, even with some revs.  problem went within a minute and seemed to improve after a few fluid flushes. 

i hadn't appreciated pump failure is a show stopper, has assumed i could still steer, just it would be a lot stiffer.  another thing to worry about being stranded with.

Title: Re: Breakdown
Post by: Shackeng on 30 October 2015, 17:38:08
did you get any warning signs?

i think my pump is on the way out - fluid won't stay clean, apparently it is a pattern pump. two or three times now i have had very stiff steering on startup, even with some revs.  problem went within a minute and seemed to improve after a few fluid flushes. 

i hadn't appreciated pump failure is a show stopper, has assumed i could still steer, just it would be a lot stiffer.  another thing to worry about being stranded with.

None at all, parked up, fine, 1 hour later started up, steering almost solid!
Title: Re: Breakdown
Post by: Seth on 31 October 2015, 22:46:23
Indeed, and up until Kevins post, I was feeling very stupid, as I had never thought the pump was electrically assisted in some way. (It may still be). I'm hoping Seth might tell me, I think he still has his TD. :y

Got a spare pump here, though can't see any electrickery on it, Chris ???

Although our TD's now in semi-retirement, you're welcome to a lend. For elimination purposes, if you wish ;)
Title: Re: Breakdown
Post by: Shackeng on 01 November 2015, 09:51:54
New one on order Byron, thanks anyway. :y :y :y :y :y :y

Title: Re: Breakdown
Post by: Shackeng on 12 November 2015, 18:17:38
For interest, the 'rebuilt' pump i bought from Steering Specialists e-Bay for £120, I was advised by the supplier these are new OE pumps bought as surplus stock from GM. :y
Title: Re: Breakdown
Post by: omega2018 on 23 December 2015, 12:35:01
just wondering if the new pump fixed this in the end.  if so is the oof conclusion that a pump failure will always/sometimes result in total immobilisation of the car? 

useful to know - i had always assumed before it would just be like switching the engine off while moving - still steering and braking but both much stiffer. might be worth carrying a spare pump.
Title: Re: Breakdown
Post by: 05omegav6 on 23 December 2015, 12:36:35
just wondering if the new pump fixed this in the end.  if so is the oof conclusion that a pump failure will always/sometimes result in total immobilisation of the car? 

useful to know - i had always assumed before it would just be like switching the engine off while moving - still steering and braking but both much stiffer. might be worth carrying a spare pump.
TD pumps are different to the rest of the range iirc...
Title: Re: Breakdown
Post by: Cornelius123 on 24 December 2015, 02:18:04
There are a few pumps online. ::)
Title: Re: Breakdown
Post by: Marks DTM Calib on 24 December 2015, 11:47:09
just wondering if the new pump fixed this in the end.  if so is the oof conclusion that a pump failure will always/sometimes result in total immobilisation of the car? 

useful to know - i had always assumed before it would just be like switching the engine off while moving - still steering and braking but both much stiffer. might be worth carrying a spare pump.

Steering gets heavy and brakes require more press.

Its dependent on how able you are, I have driven a towed Omega on three occasions with no engine running fro 100 miles or so each time and its quite doable.
Title: Re: Breakdown
Post by: Andy B on 24 December 2015, 11:48:54
....

Its dependent on how able you are, I have driven a towed Omega on three occasions with no engine running fro 100 miles or so each time and its quite doable.

but you'd prefer not to  ;)
Title: Re: Breakdown
Post by: Andy H on 24 December 2015, 15:03:40
....

Its dependent on how able you are, I have driven a towed Omega on three occasions with no engine running fro 100 miles or so each time and its quite doable.

but you'd prefer not to  ;)
I had a 15 mile tow behind an AA van on a rigid bar.
OK on the open road but I thought the steering shaft was going to snap at T junctions and tight corners.
Title: Re: Breakdown
Post by: Andy B on 24 December 2015, 18:37:38
.... I had a 15 mile tow behind an AA van on a rigid bar.
...

and it makes it evem more difficult when you can't see up the road because of the van
Title: Re: Breakdown
Post by: robson on 24 December 2015, 19:01:47
I had one of those I think they should be banned.steering is very difficult and I wonder what damage it does to the towed car.
Title: Re: Breakdown
Post by: 05omegav6 on 24 December 2015, 20:25:56
....

Its dependent on how able you are, I have driven a towed Omega on three occasions with no engine running fro 100 miles or so each time and its quite doable.

but you'd prefer not to  ;)
I had a 15 mile tow behind an AA van on a rigid bar.
OK on the open road but I thought the steering shaft was going to snap at T junctions and tight corners.
Done that... Fortunately as a result of clutch failure.  I still had brakes and steering, which the AA chap hadn't allowed for braking at roundabouts :D

Trying to brake gently when the towing (ie 4ft in front) vehicle brakes hard (whilst compensating for the car on the tow bar) for roundabouts :D

I would count to five when he braked and then brake gently... Redefined ripping the arse out of summat ::) poor sod didn't know what to do ;D
Title: Re: Breakdown
Post by: TheBoy on 25 December 2015, 10:10:21
Having been towed in both TD and V6 Omegas, the TD felt heavier. Probably due to the weight of lump.

Obviously, as we're used to power steering now, its not a pleasant experience at low speeds, but as DTM says, doable :)
Title: Re: Breakdown
Post by: Nick W on 25 December 2015, 10:45:56
I had one of those I think they should be banned.steering is very difficult and I wonder what damage it does to the towed car.


Rigid poles are safer than ropes, and easier for both the tower and towee. This is why it is the only legal means of towing a car on the motorway. That said, many of the poles sold for this use are so flimsy that they are unfit for purpose.


As for damage to either car, the biggest cause is the manufacturer's use of screw-in 'tow eyes' that are not actually meant for that job.
Title: Re: Breakdown
Post by: TheBoy on 25 December 2015, 10:55:55
Rigid poles are safer than ropes, and easier for both the tower and towee.
Absolutely agree :y

As for damage to either car, the biggest cause is the manufacturer's use of screw-in 'tow eyes' that are not actually meant for that job.
Can you elaborate please?
Title: Re: Breakdown
Post by: Andy H on 25 December 2015, 11:48:01
I had one of those I think they should be banned.steering is very difficult and I wonder what damage it does to the towed car.


Rigid poles are safer than ropes, and easier for both the tower and towee. This is why it is the only legal means of towing a car on the motorway. That said, many of the poles sold for this use are so flimsy that they are unfit for purpose.


As for damage to either car, the biggest cause is the manufacturer's use of screw-in 'tow eyes' that are not actually meant for that job.
The damage occurs when the towing vehicle gets out of line. First the pole contacts bodywork and bends the eye, then the towing vehicle brakes and the towed vehicle goes for an overtake and wraps the pole round both bumpers.
It doesn't help that the bar goes from a towbar in the centre of the towing vehicle to an (off centre) eye in the chassis leg of the towed vehicle.
Title: Re: Breakdown
Post by: Nick W on 25 December 2015, 12:06:08
Rigid poles are safer than ropes, and easier for both the tower and towee.
Absolutely agree :y

As for damage to either car, the biggest cause is the manufacturer's use of screw-in 'tow eyes' that are not actually meant for that job.
Can you elaborate please?


Go and look at the 'towing eye' in the boot of your Zafira, paying particular attention to the length and quality of the threads.. Then examine what it screws into, paying particular attention to the length and quality of the threads. And the fact that it's offset in the car.


Then come back and I'll answer any further questions you might have.
Title: Re: Breakdown
Post by: TheBoy on 26 December 2015, 09:41:30
Go and look at the 'towing eye' in the boot of your Zafira, paying particular attention to the length and quality of the threads.. Then examine what it screws into, paying particular attention to the length and quality of the threads. And the fact that it's offset in the car.
Not sure I know where it is, or if its still there ;D

I'd made an assumption that it would be similar to Omega, which has proved adequate in my experience - although mechanical sympathy has always ensured that sudden shocks are reduced as much as possible.
Title: Re: Breakdown
Post by: Shackeng on 30 December 2015, 17:28:31
just wondering if the new pump fixed this in the end.  if so is the oof conclusion that a pump failure will always/sometimes result in total immobilisation of the car? 

useful to know - i had always assumed before it would just be like switching the engine off while moving - still steering and braking but both much stiffer. might be worth carrying a spare pump.

Sorry for the delay MM, yes the new pump restored full power steering. So to recap, steering was fine when parked up. 1 hour later, steering solid, though at F1 revs, the slightest assistance was felt. New OE pump, £120 from Steering Components fitted, now all good. :y