Omega Owners Forum

Omega Help Area => Omega General Help => Topic started by: JamesV6CDX on 25 June 2007, 10:21:57

Title: Changing Doors..
Post by: JamesV6CDX on 25 June 2007, 10:21:57
How is it done? I was hoping I'd open the door and see some bolts... but no!!

Desperately want to change my front OS door...
Title: Re: Changing Doors..
Post by: Marks DTM Calib on 25 June 2007, 10:24:18
Disconnect the check strap, disconnect the wiring (big plug on front doors, small plug in B post on rears) and knock the pins out...

....watch out though, they are V-heavy
Title: Re: Changing Doors..
Post by: JamesV6CDX on 25 June 2007, 10:26:52
Quote
Disconnect the check strap, disconnect the wiring (big plug on front doors, small plug in B post on rears) and knock the pins out...

....watch out though, they are V-heavy

Pins look flared at the ends.. do I need to do something with this?

What about re-fitting, any special tools etc needed?
Title: Re: Changing Doors..
Post by: Marks DTM Calib on 25 June 2007, 10:33:03
They are flared at the end........at least you knwo which way to remove them.

As for re-fitting....a hammer works well.
Title: Re: Changing Doors..
Post by: Bo Bo on 25 June 2007, 10:35:41
I used a blunt chisel & hammer, it was all I had but it worked  ::)

Just make sure everything's lined up when knocking the pins back in.

Make sure the multi-plug connectors are the same, the first door I tried was different & didn't realise until the door was off.
Title: Re: Changing Doors..
Post by: Dazzler on 25 June 2007, 10:36:42
SP do a kit for this, only about £15ish, it consists of a pin that has a screw on end which you slide through the hinge pin and then screw the end on, then you have a 12" bar with a slot at one end which you place over the pin you have inserted and stick down on the bar which in turn will extract the pin :)
I have known some people to do this job with a pair of molegrips, clamp the pin as hard as you can to compress it slightly then hit the molegrips down to withdraw the pin.
I prefer the proper tool for this job, if you were closer you could borrow it, but i'm sure someone closer to you will have one ;)
Title: Re: Changing Doors..
Post by: bigall on 25 June 2007, 11:09:11
....watch out though, they are V-heavy from DTM

Yes they most definetly  are - better use 2 people .

 If you are doing it in your own mind your toes when it drops - cus it will
Title: Re: Changing Doors..
Post by: nixoro on 25 June 2007, 11:13:41
As other have said be very careful I changed my passenger rear door and nearly did drop the thing on my feet.

I managed to use a set of mole grips wedging a cole chisel underneath and then using a club hammer knocking the cole chisel down or upwards which ever pin I was doing forcing the pin out.

Its a great feeling once fitted, still have a passenger front door to change at some point.
Title: Re: Changing Doors..
Post by: Elite Pete on 25 June 2007, 11:15:41
It might be worth getting the trolley jack out with a rag or piece of timber to take the weight.
Title: Re: Changing Doors..
Post by: TheBoy on 25 June 2007, 13:20:48
Get a second set of hands, and not Mrs JV6CDX, as the door is heavy as others have said.  Job for when your mate Markie is about....
Title: Re: Changing Doors..
Post by: JamesV6CDX on 25 June 2007, 13:26:55
Quote
Get a second set of hands, and not Mrs JV6CDX, as the door is heavy as others have said.  Job for when your mate Markie is about....

She's probably stronger than me ;D ;D
Title: Re: Changing Doors..
Post by: Olympia5776 on 25 June 2007, 18:12:44
Dazzler's right ,buy the Sycks Pickavent split roll pin removal tool it will do the job first time and every time.
Ep's idea with the trolley jack is a definate yes too, you just need some steadying hands.
I did it this way when removing incredibly heavy doors from a '57 Opel Rekord.

Don