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« on: 20 March 2016, 17:43:53 »
There is no need to damage the door card to open the passenger door lock. The same thing happened to me a couple of years ago, fortunately I had a spare passenger door lock so that I could see how the thing functioned. All you need is some stout welding wire bent into a small hook (I used stainless steel) and a small torch to illuminate inside the door, a small single LED bulb type is perfect.
With the window fully wound down and the LED lighting up the door innards you should see a brown plastic cover fitted to the door lock. You need to get the hook under this and pull up sharply to remove it, a bit of brute force is needed and it will probably split as it comes off. If you have a spare lock you can fit the cover from this on reassembly as I did or just leave it off. (It is only there to try and stop thieves using a wire hook to open the door). Once the cover is off you can get the hook under the locking lever and a swift pull up will open the door. It really does help to have spare lock so you see exactly how to position the hook before pulling up to open the door. It took me about 10 minutes of aborted attempts until I got the hook exactly the right shape to work properly but at least the door card was not damaged.