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« on: 06 October 2014, 08:53:23 »
Ok, got the job done. Not according to TIS. No photos, thought they'd not help you because you have the gubbins on the other side, but this is generally what I did:
- Fuse box and ECU out-->would not have had to but I did because TIS told so and at that point I thought it is best to follow TIS
- PAS reservoir out
- steering axle bolts off from cabin side
- ABS unit heat shield off to get to the screw holding the unit
- ABS unit screw off (this did not help much/at all)
- Steering box bolts from chassis off
- at this point I tried, and tried, and tried but the thing would not fit to come out
- left hand downpipe off
- left hand exhaust manifold off (dead easy, most difficult part was to get heat shield out. all screws and nuts came off very easily)
- at this point it looked like progress. I've got a block heater installed and it is partly on the way but decided not to take it out because I don't have the seals to re-seal it and did not want to get coolant out (it pour litres from the block when opened...)
- oil filter was the last obstacle, removal of the lid only did the job. After that the box came out.
I also think I have finally found the cause of my "sometimes stiff steering"; as some may remember I had this blind spot only when cold etc. Top bearing of the main shaft, just below the lid where the adjustment screw is, is very badly worn. Why, I have no idea, but the bearing is very, very worn. It rattles when rotating it with fingers. All balls inside box were ok, main screw looks intact, other bearings are fine, PAS side of the box looks ok, all oil vains are clear etc. So, I might salvage this by putting in a new bearing but then I do not have any idea how to adjust the basic play in the box so I will be putting in a second hand unit.