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« on: 29 November 2009, 19:48:26 »
Hi
Thank you for all the replies.
I can be sure that the problem is NOT the ignition key switch.
Having now rebuilt the switch and taken off the cable connector, the problem is unchanged.
Nor is it the rear bulb.
The problem of the car not starting up, but turning over, has been repeated now a number of times.
The problem has now progressed to when the key is removed, the engine sometimes will NOT stop.
Disconnecting the battery does NOT stop the engine when in this mode !
I have now found:
1) The car often behaves normally but less so recently.
2) The ignition key does not affect the problem. The problems seems to be a fault tied to 1 or more of the many circuits that totally bypass the ignition key (e.g. alarm, cooling fan run-on, air con run-on, curtesy lights, hazzard lights, central locking, radio etc etc.).
3a) When the electrics stay on (engine startup lights ON but dimmer than normal & climate control lights), removing the relays in the fuse compartment & next to the EMC (engine compartment relay cluster) has no effect.
3b) The Battery has to be disconnected to avoid a rapid flat battery.
3c) When restarting the car, sometimes the car will not start, with the engine warning light flashing and random faults (such as automatic gearbox fault) displayed. Disconnecting & reconnecting the Battery SOMETIMES clears the flashing engine warning light & car can restart. I am now fairly sure that this is a result of low voltage being fed to the Engine Management Computer causing unpredictable engine behaviour when normal voltage is reapplied on normal turn-on - see Fuse 14 below. Hence I think that this behaviour (3c) is a red-herring.
FUSE 14:
4a) Removing this fuse always allows the car to start (but disables PAS amongst other things).
4b) Removing this fuse will stop the car IF the car keeps on running after the key has been removed (with or without battery disconnection).
4c) Removing this fuse causes the dash lights to go out if they have stayed ON (key removed).
4d) Removing this fuse does NOT stop the climate control lights from staying ON
Fuse 12:
5a) When this is removed, the climate control lights will go out (seems to be OFF from the instrument controls) BUT the
climate control fans can now be heard to be working but at low speed. Only cure is again to disconnect the battery.
5b) When fitted AND Fuse 14 removed the climate control lights are ON but there is virtually no power draw. I can leave the car in this state all night & start it up OK the following day.
The fault has all the hallmarks of being 1 or more relays being faulty (but not those mentioned above - 3a). Conceivably it could be a wiring fault but the fact that the car can work normally at times AND the behaviour can change with battery disconnection/ reconnection or fuse removal, i.e. with no movement of the car affecting wiring (vibration or wire movement from car travel), seems to dispel this hypothesis.
Feedback gratefully received.
Many Thanks.