I recently had my 2.5 V6 radiator out.....
Roughly in order:
Battery disconnect and out.
Drain down using 'red' cock.
Plastic trim/covers (x3) of rad. top.
Remove bolts and metal spring clips from the top of each side of the rad supports.
Top, bottom and aux/vent hoses hoses off.
Induction-ducts/ram-air system disconnect and remove from throttle-body and filter housing (remember how vacuum hoses connect) also remove the secondary air valve bracket and hoses.
Unbolt the auto-transmission cooler lines/banjo unions (catch the 4 copper washers as they fall off) it`s not pressurised with engine off.
Disconnect the rear-of radiator fan`s plug, the 2 thermo switches (top and middle of near-side of rad. tank) and also the anti-percolation water pump cable-plug.
If free of all it`s ties, the radiator 'should' lift vertically up and out of it`s slotted side cheeks (with the rear fan and anti-percolation pump/hose still attached)....
There is no need to disturb the aircon system, hoses or radiator.....you may have to tie-back some 'dangly' items (e.g the transmission unions) to keep them clear of the soft aluminium rad matrix surface as you wriggle and lift the rad. c/w with it`s angular rubber side-support blocks upwards.
It`s a knuckle grazing job (esp. getting to the fan and thermo-switch plugs and the drain cock).....take it steady and don`t rush or swing too hard getting things in and out.
Best single thing I should have done was to take digital camera pics of everything,
before taking things apart.
