A number of miss informed bits here.
1) You wont find a 'real' engineer in a garage, he might be able to test adn change parts but hes not upto the level of being able to design the lumps!!
2) The water pumpmgping will not cause a major fault on these units unless it totaly falls apart and stops water circulation .....but you would notice the alternator chargng light come on first as its aux belt driven and not cambelt driven.
3) The coolant system should be pressurised although not excessively!
4) Loss of coolant through the header tank cap could be a faulty header tank cap so aheva good look at it and its rubber seal!
Right, so we hae some coolant loos and some miss fire.
I assume there is no oil in the plug wells?
Any sign of coolant under the car after its been stood?
Has it been properly serviced with coolant changes every 2 years?
When you top the water up are you just chucking water in or doing the proper thing and adding a 50:50 water anti freeze mix?
A coolant setup wtih old or no antifreeze will cause a LOT of damage on ANY engine from ANY manufacturer. The anti freeze contains corrosion inhibitors which protects the alloy sections and gaskets etc
Thanks for your thoughts.
1) I take you point about so called 'Engineers', but this is someone who knows how to 'breathe' on engines, shall we say, and knows how and why they work. I know this is not the same as being an engine designer, but this man is certainly not a part swapper, and always seems very objective to me.
2) I don't entirely agree regarding the water pump. If the outer bearing goes then the cam belt goes with it, which can be terminal. I am told that often the only sign of such problems is a slight coolant leak. I know of two Vauxhall's, (Cavaliers with 2.5 V6 and 2.0 16 V engines) that have met their maker that way.
3) I know the cooling system should be pressurised, but this one is venting off when hot, especially after the engine has been worked. I can smell it every time I get out of the car after a journey, even as short as five miles.
There is no obvious leakage of coolant anywhere; only a gradual drop in level. I top up with water and antifreeze mix whenever I can, but if I have to top up away from home I sometimes have to use water and then add antifreeze later.
I haven't checked the plug wells for oil, but the engine is very clean, and does not use any oil. I will check the plug wells as soon as I can.
As far as I know, the coolant hasn't been changed routinely every two years, but it has been changed thereabouts when other work has been done - most recently a new AC condenser.
Does that help at all?
NN