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Chat Area => General Car Chat => Topic started by: Webby the Bear on 08 January 2014, 23:28:43

Title: Stubborn/Rusted fasteners
Post by: Webby the Bear on 08 January 2014, 23:28:43
Hi guys, I trust you're all well :)

We're doing brakes at school today...my favourite job on cars if I'm honest. There's something really relaxing about it  :-\

Anyhoo, being the level I'm now at we're not looking at brake pad/disc replacements as they're easy; instead it's ABS, EPS (?) focused. However we were given a task of doing an initial brake inspection on a car. I could have measured in situ but I adore removing pads/discs and cleaning up the parts and putting them back together so they're moving nicely and properly lubricated (sad I know...don't laugh)

So it comes to removing the calliper bracket. I took my spanner, put it on the fastener (17mm) and whilst holding it on the fastener so it didn't fall off, proceeded to beat the spanner with a hammer. 3 sharp smacks and it was loose.

Now, ignoring the ''improper use of tools'' argument (don't call the Tool Police) I could have sat there all day trying to put pressure on the spanner and not beating on it. But I'm not that strong and that would've taken all day.

So. My question is this... if you have any rusty fastener and assuming you have the space/clearance to get in to the area with a spanner and a hammer, is this the most efficient way to do it? I believe the impacting motion is a darn site better than applying hand pressure as you wont be twisting the fastener and with twisting it off (applying pressure by hand) you're more likely to round it off. impacting motion just knocks it loose.

What do you think?
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 08 January 2014, 23:32:28
Ps, just read that back and that sounds awfully self-righteous. When I said brakes were easy it's only cos I've done them a bunch of times now; I remember my first attempt...... ;D ;D
Title: Re: Stubborn/Rusted fasteners
Post by: chrisgixer on 08 January 2014, 23:37:07
Leverage wins. Or an impact wrench. Remember to leave the steering lock off and turn wheel outboard for better access. Then you can get a torque wrench or bar on there instead.

Re spanners though, I don't like whacking with hammers. I prefer a thump with the palm of the hand. It doesn't bounce the spanner off the nut that way. You'd be suprised how much welly the palm will take, just avoid the thumb muscle, that hurts.  :'( ;D
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 08 January 2014, 23:43:15
Leverage wins. Or an impact wrench. Remember to leave the steering lock off and turn wheel outboard for better access. Then you can get a torque wrench or bar on there instead.

Re spanners though, I don't like whacking with hammers. I prefer a thump with the palm of the hand. It doesn't bounce the spanner off the nut that way. You'd be suprised how much welly the palm will take, just avoid the thumb muscle, that hurts.  :'( ;D

 ;D ;D

I used to hit them with the palm of my hand but now don't for two reasons.... 1. it hurts and I'm a complete fanny  ;D and 2.) I've heard that continuously doing that can cause carpel-tunnel (spell check) syndrome. Not cool when God was short on hands when I was born!  :D ;D ;D

If a bolt was done up stupid tight is it possible to strip it using the ring spanner/hammer method? I remember trying to get a strut bolt out just using a ring spanner and my strength to remove it.... it stripped it after a while (lucky, it was only Ralf  :D). I'm wondering that if I'd have exactly the same scenario if my beating method would have knocked it loose?

Title: Re: Stubborn/Rusted fasteners
Post by: chrisgixer on 08 January 2014, 23:53:31
The amount of force to undo a nut is set regardless of the undoing method. The hammer just applies more force, the same as more leverage does. So it follows that the spanners is equally likely to slip with a hammer as with a hand, or an impact or more leverage.

It will either undo or slip at the same undoing force. Ignoring offsets on spanners and wrenches that can twist off for a minute, of course.


Not using a hammer does give the user a chance to feel what's going on though. Before it slips.
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 08 January 2014, 23:57:54
That's very true, so you can then stop and find ANother way of removing it. I hadn't thought of that.
Title: Re: Stubborn/Rusted fasteners
Post by: Vamps on 09 January 2014, 00:09:47
If it works then yes..... :y
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 09 January 2014, 00:12:06
If it works then yes..... :y

It definitely works. And to be fair, it's not even marked any of my spanners! But even if it did... it's not going to break and if it does, new spanner  :y

The main importance to me is to not be faced with a job that I cant complete cos I have no way of getting the stupid bolt out. I'drather break a wrench and it comes loose.
Title: Re: Stubborn/Rusted fasteners
Post by: 05omegav6 on 09 January 2014, 00:21:35
Unless you shear the bolt by applying too much force ::)
Title: Re: Stubborn/Rusted fasteners
Post by: Vamps on 09 January 2014, 00:23:45
Unless you shear the bolt by applying too much force ::)

I don't thing a hammer or mallet would do that, but a scaffold pole with two up can..... ;) :-X :-X
Title: Re: Stubborn/Rusted fasteners
Post by: 05omegav6 on 09 January 2014, 00:25:47
 ;D
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 09 January 2014, 00:40:04
 ;D ;D

Yeah, when I said ''hitting it with a hammer'' I didn't mean swinging a sledge at it with a 10 metre run up  ;D ;D ;D Just a solid forceful repetitious thump. I like to use the 1/2" ratchet. It's got a good sized head on it and cant exert too much force. Again, don't call the tool cops  ;D
Title: Re: Stubborn/Rusted fasteners
Post by: dbug on 09 January 2014, 00:45:03
;D ;D

Yeah, when I said ''hitting it with a hammer'' I didn't mean swinging a sledge at it with a 10 metre run up  ;D ;D ;D Just a solid forceful repetitious thump. I like to use the 1/2" ratchet. It's got a good sized head on it and cant exert too much force. Again, don't call the tool cops  ;D

Good way to knacker a ratchet Webby - best to use a short bar with a hammer, and yes the "shock" method does work just like an impact driver ;)
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 09 January 2014, 00:46:47
;D ;D

Yeah, when I said ''hitting it with a hammer'' I didn't mean swinging a sledge at it with a 10 metre run up  ;D ;D ;D Just a solid forceful repetitious thump. I like to use the 1/2" ratchet. It's got a good sized head on it and cant exert too much force. Again, don't call the tool cops  ;D

Good way to knacker a ratchet Webby - best to use a short bar with a hammer, and yes the "shock" method does work just like an impact driver ;)

Cheers mate..... and to be fair to me I wouldn't do that with my tools  ;D :o
Title: Re: Stubborn/Rusted fasteners
Post by: Gaffers on 09 January 2014, 00:47:59
My 2ft breaker bar can be angled so to get behind the hub yet the end sits in a position I can get decent leverage.
Title: Re: Stubborn/Rusted fasteners
Post by: chrisgixer on 09 January 2014, 02:03:16
;D ;D

Yeah, when I said ''hitting it with a hammer'' I didn't mean swinging a sledge at it with a 10 metre run up  ;D ;D ;D Just a solid forceful repetitious thump. I like to use the 1/2" ratchet. It's got a good sized head on it and cant exert too much force. Again, don't call the tool cops  ;D

Good way to knacker a ratchet Webby - best to use a short bar with a hammer, and yes the "shock" method does work just like an impact driver ;)
Except the impact driver is designed to shock, and the spanners isn't. ;)
Title: Re: Stubborn/Rusted fasteners
Post by: Nick W on 09 January 2014, 07:24:54
How about buying some longer spanners in the bigger sizes? I bought double ended 15&13 and 17&19mm at a show for £2 each, and they are far more useful than I expected. Aux belt tensioners for example.
Title: Re: Stubborn/Rusted fasteners
Post by: Andy B on 09 January 2014, 08:40:53
.... I'd rather break a wrench and it comes loose.

spanner  ::)  ::)  ::)  ::)
Title: Re: Stubborn/Rusted fasteners
Post by: aaronjb on 09 January 2014, 09:46:37
If you're talking about beating on a ratchet handle with a hammer - don't do it, as someone said that's a good way to end up with a freewheeling ratchet that's no use to man nor beast.

If you're talking about hitting the end of a spanner with a hammer .. works pretty well in my experience  :-X ;D
Title: Re: Stubborn/Rusted fasteners
Post by: Andy B on 09 January 2014, 11:28:13
...

If you're talking about hitting the end of a spanner with a hammer .. works pretty well in my experience  :-X ;D

Trouble is with some spanners is the chroming gets damaged & you end up with slivers of chrome in your hand when you use it properly  ;)

some spanners are designed to be 'flogged'  ;) http://www.ebay.co.uk/sch/i.html?_odkw=17+flogging+spanner&_osacat=0&_from=R40&_trksid=p2045573.m570.l1313.TR0.TRC0.Xflogging+spanner&_nkw=flogging+spanner&_sacat=0
Title: Re: Stubborn/Rusted fasteners
Post by: omega3000 on 09 January 2014, 11:36:22
Unless you shear the bolt by applying too much force ::)

I don't thing a hammer or mallet would do that, but a scaffold pole with two up can..... ;) :-X :-X

Had 3 up on a scaffold pole to undo wheel nuts once  :D Windy gun numpties   >:(
Title: Re: Stubborn/Rusted fasteners
Post by: aaronjb on 09 January 2014, 11:59:22
...

If you're talking about hitting the end of a spanner with a hammer .. works pretty well in my experience  :-X ;D

Trouble is with some spanners is the chroming gets damaged & you end up with slivers of chrome in your hand when you use it properly  ;)

True - though I've not had a problem (ab)using Halfords spanners in such a way (the expensive ones, anyway).

Always cringe when a friend of mine does it to a ratchet spanner, though :-X
Title: Re: Stubborn/Rusted fasteners
Post by: 05omegav6 on 09 January 2014, 12:02:04
Whack a ratchet hard enough and it'll bounce back a bit too easily :-X
Title: Re: Stubborn/Rusted fasteners
Post by: Marks DTM Calib on 09 January 2014, 12:32:56
Hammer approach is last resort for me.

Standard is

1) Spanner using the usual technique
2) Short breaker bar with either a socket or crows foot (if space is limited)
3) Longer breaker bar
4) Usualy a soft headed (e.g. copper head) hammer on the breaker bar near the socket end

Its rare that approach one does not work but its all down to strength and technique.
Title: Re: Stubborn/Rusted fasteners
Post by: henryd on 09 January 2014, 13:31:03
Hammer approach is last resort for me.

Standard is

1) Spanner using the usual technique
2) Short breaker bar with either a socket or crows foot (if space is limited)
3) Longer breaker bar
4) Usualy a soft headed (e.g. copper head) hammer on the breaker bar near the socket end

Its rare that approach one does not work but its all down to strength and technique.

And how heavy that copper hammer is :D ;D ;D
Title: Re: Stubborn/Rusted fasteners
Post by: Nick W on 09 January 2014, 13:31:10
That's my approach as well.
One of the things I don't miss about working on older, simpler stuff is that modern fasteners seem to be much better quality and don't round off/snap/bend as often. BL cars in particular seem to be held together with bolts made from engineering grade cheese.
Title: Re: Stubborn/Rusted fasteners
Post by: omegod on 09 January 2014, 13:49:53
I usually give it a tap with a hammer first, breaker bar with a 6 sided socket and if still no joy scaff pole with a gentle pull.
Title: Re: Stubborn/Rusted fasteners
Post by: Webby the Bear on 09 January 2014, 13:53:16
Hammer approach is last resort for me.

Standard is

1) Spanner using the usual technique
2) Short breaker bar with either a socket or crows foot (if space is limited)
3) Longer breaker bar
4) Usualy a soft headed (e.g. copper head) hammer on the breaker bar near the socket end

Its rare that approach one does not work but its all down to strength and technique.

I'mlacking in both hence the easyapproach of smacking it ;)

Oneuseful tip for doing it is this: hold thehammer as normal and hit the spanner BELOW the head of thehammer.... it then wont 'miss' but still has the force cos of the heavy hammer head :)
Title: Re: Stubborn/Rusted fasteners
Post by: aaronjb on 09 January 2014, 14:01:29
engineering grade cheese.

Pretty sure most French manufacturers used the same stuff in the 80s & 90s based on my (bad) memories.. ;D
Title: Re: Stubborn/Rusted fasteners
Post by: omega3000 on 09 January 2014, 16:37:27
engineering grade cheese.

Pretty sure most French manufacturers used the same stuff in the 80s & 90s based on my (bad) memories.. ;D

Aye  >:(
Title: Re: Stubborn/Rusted fasteners
Post by: Kevin Wood on 09 January 2014, 17:10:53
engineering grade cheese.

Pretty sure most French manufacturers used the same stuff in the 80s & 90s based on my (bad) memories.. ;D

They went a stage further and insulated the wiring with it. Pleased with the results, they then started making body panels out of it. ::)
Title: Re: Stubborn/Rusted fasteners
Post by: aaronjb on 09 January 2014, 17:19:24
I suppose over there it's called "fromage de qualité d'ingénierie" though.. sounds much fancier.
Title: Re: Stubborn/Rusted fasteners
Post by: Nick W on 09 January 2014, 21:51:54
engineering grade cheese.

Pretty sure most French manufacturers used the same stuff in the 80s & 90s based on my (bad) memories.. ;D

They went a stage further and insulated the wiring with it. Pleased with the results, they then started making body panels out of it. ::)


That was just a lucky accident, the wiring was actually taken from a load of thrown away fairy lights.