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Author Topic: Automotive electrics - crank sensor testing EXAMPLE  (Read 2873 times)

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Webby the Bear

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Automotive electrics - crank sensor testing EXAMPLE
« on: 14 August 2013, 18:24:43 »

Hi guys,

I have a code 19 for crank sensor. going to replace it but as i'm almost about to go back to school i'm doing some revision and i'd like your opinions on testing it (I know a lot of you said don't bother as I have the code but I am interested in electric diagnostics as it's my worst area...that's why the call it elec-trickery  ::)).

This is what I would do based on the small amount I know and what I believe makes sense. just let me know if you think this is correct, where i'm going wrong and what you would do different :)

1. as I know the wire is a big fault possibility due to it being close to the exhaust and oil filter housing I reckon that's a good place to start......if I back probe the connector end of the CPS and back probe the CPS end, touch multimeter leads (with alligator clip extension wires obviously) to the two back probed areas i'm thinking that I should see no resistance (apart from the 1/2 an ohm or so in my leads)?

2.) undo connector. probe connector (that CPS connector attaches to). this is to test that voltage is able to get to the CPS. with ignition on take voltage reading. or would engine need to be on? would engine even start without CPS in place? this would prob set a code if there wasn't one set previously.

3.) back probe two wires at CPS end. with car running touch pins with multimeter, this should give battery voltage, no?

what do we think?

remember i'm not going to do all this as I've got the code and its a known fault..... I am merely testing myself, trying to think logically just if the EM code wasn't there to help.

 :y :y
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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #1 on: 14 August 2013, 18:33:16 »

You need a scope tbh.

Crank sensor is just a hall sensor
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Kevin Wood

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #2 on: 14 August 2013, 18:34:03 »

There won't be a sensible voltage reading at the crank sensor. The sensor itself generates a small AC voltage that is amplified inside the ECU so the chances of picking anything up using a multimeter are small.

The only thing you can really do with a multimeter is to check that the two active pins of the sensor have the correct resistance between them (about 400 ohms, if memory serves). Even then, it's not conclusive, but when my last one failed, it had gone open circuit.

You can probe the connections for continuity through the loom right back to the ECU, of course, but because it's normally the sensor, this is probably a waste of time on an Omega IMHO.
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Webby the Bear

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #3 on: 14 August 2013, 18:46:46 »

There won't be a sensible voltage reading at the crank sensor. The sensor itself generates a small AC voltage that is amplified inside the ECU so the chances of picking anything up using a multimeter are small.

The only thing you can really do with a multimeter is to check that the two active pins of the sensor have the correct resistance between them (about 400 ohms, if memory serves). Even then, it's not conclusive, but when my last one failed, it had gone open circuit.

You can probe the connections for continuity through the loom right back to the ECU, of course, but because it's normally the sensor, this is probably a waste of time on an Omega IMHO.

Thanks kev,

I thought that most components received a voltage (most components full battery voltage, some 5 or 6 volts) going in to them. so the voltage that goes to the sensor is actually a lot smaller than this amount thus as you say wont be picked up via MM?

Re the resistance check, that's something i'm used to doing but I remember mark damning the use of a resistance check. if I had the Crank sensor off the car could I also check for resistance at either end of the sensor.... with it being a wire that should allow current flow I shouldn't see any resistance other than the aforementioned 1/2 ohm that my leads created?

a continuity test ive used for bulbs.... the MM simply beeps if there is continuity. does this means that electricy is allowed to flow? if so and, just for completeness, would checking for voltage coming out of the loom be just the continuity test? but as you say my check for batt. voltage coming in wouldn't be valid if it only receives a small amount...thus leaving the continuity test???

hope you understand my garbled post  :-[ I know what I mean.... trying to convey it is difficult  :-[
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cem_devecioglu

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #4 on: 14 August 2013, 19:09:26 »

agreed above and you need a voltage log (some recording equipment)  if its not completely dead..
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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #5 on: 14 August 2013, 23:33:38 »

I read that a TSB was issued in 2001 about 'voltage spikes from the alternator damaging the camshaft sensor. This is prevented by unpicking the wiring loom and re-routing the cam and crankshaft sensor cables together around the front of the airbox, keeping them away from the alternator. ' I wonder if the same spike damages the crank sensor. Or was the crank sensor already routed away from the alternator (I didn't think it was close anyway)?


See here scroll down to 'recalls'
http://www.honestjohn.co.uk/carbycar/vauxhall/omega-1994/?section=bad
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Kevin Wood

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #6 on: 14 August 2013, 23:50:42 »

I read that a TSB was issued in 2001 about 'voltage spikes from the alternator damaging the camshaft sensor. This is prevented by unpicking the wiring loom and re-routing the cam and crankshaft sensor cables together around the front of the airbox, keeping them away from the alternator. ' I wonder if the same spike damages the crank sensor. Or was the crank sensor already routed away from the alternator (I didn't think it was close anyway)?


See here scroll down to 'recalls'
http://www.honestjohn.co.uk/carbycar/vauxhall/omega-1994/?section=bad


Cam and crank sensor wires don't go anywhere near the alternator or airbox on an Omega, so I think that one's a red herring.
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Webby the Bear

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #7 on: 15 August 2013, 09:24:56 »

to test that a component is getting voltage am i right in thinking you back probe the place your looking for voltage. connect one of your MM leads to that. and the other to a known good earth. and that should give you a reading?
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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #8 on: 15 August 2013, 09:39:45 »

to test that a component is getting voltage am i right in thinking you back probe the place your looking for voltage. connect one of your MM leads to that. and the other to a known good earth. and that should give you a reading?

Basically, yep.. keep moving further down (or up) the line until you find voltage between there and a known earth and voila, you've narrowed down a break in a wire or faulty plug.

However, as Kevin says, the crank sensor is one of the sensors on the car that is not powered - it doesn't have a 12V feed (or any kind of +ve feed) from anywhere.. It is, in effect, a tiny tiny generator producing it's own alternating current: http://en.wikipedia.org/wiki/Hall_effect_sensor

Another unpowered sensor is (or could be, depending on type) the O2 (lambda) sensors. They receive 12V on the Omega but only for the heater circuit.. the sensor itself generates voltage due to the chemical reaction occurring inside the sensor element. On a four wire sensor you'd have +12V and ground (for the heater resistor) and Signal +ve with Signal gnd. On a three wire the ground connection is shared between both functions and on a two wire sensor there is no heater circuit at all, just a +ve and ground connection coming from the sensor.

Mark will be along in a moment to tell me that it's not called 'ground' on a car since there is no connection to the earth .. but since most everywhere you see automotive electrics & electronics discussed will refer to it as 'ground' .. so will I ;) (More correctly it's a 0V rail, but..)
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Kevin Wood

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #9 on: 15 August 2013, 09:46:11 »

By far the best way to diagnose electrical issues of this nature is to forget what voltages we might or might not expect from the ECU because, without knowing the internals of the ECU, we simply don't know what to expect.

Look on the wiring diagram to determine which ECU pin is connected where and then measure the resistance along the path from sensor to ECU connector to determine if the path through the engine loom is sound, then check for shorts between the connections.

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Marks DTM Calib

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #10 on: 15 August 2013, 10:18:56 »

The problem is that many of the sensors are not resistors and a hence a resistance check is of no use as they exhibit non linear resistance and/or maybe active.

The only sensor that springs to mind that can be validly checked using a resistance is a temperature sensor.

MAF - No
Pressure sensor - No
Crank sensor - No
Cam sensor - No
O2 sensor - Yes/No (heater - yes, sensor element No althoguh volts may give some indication with an analogue meter)
Air temp sensor - Yes
Coolant temp sensor - Yes
Knock sensor - No
Throttle Position Sensor - Yes (but much harder to do on DBW cars)


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cem_devecioglu

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #11 on: 15 August 2013, 11:32:47 »

funnily this talks remind me an adviced/recommended mechanic who tried to measure crank sensor while engine is off ;D
 
that was long time ago.. :-\
« Last Edit: 15 August 2013, 11:34:53 by cem »
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Marks DTM Calib

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #12 on: 15 August 2013, 11:40:21 »

And to confirm a car has a ground but not an earth:

A ground is considered to be a 0V reference (e.g. ground plains etc).

An earth is a reference which is at the same (or very close to) the earths surface potential.

Important to remember as the ground on a car could be many thousands of volts above the potential of the earth, this will become more obvious as electric vehicles are used becuase under a fault condition the vehicles chassis ground could beocme live at mains volts.
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Marks DTM Calib

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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #13 on: 15 August 2013, 11:43:03 »

As an example regarding the resistance, try measuring a diode.

If the resistance measuring voltage of the meter is low the you will get a high resistance measurement, if its above 0.6-0.7 then you will get a low one. This will also change depending on which was round you measure it.

So its a BAD way of testing most sensors.  :y
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Re: Automotive electrics - crank sensor testing EXAMPLE
« Reply #14 on: 15 August 2013, 12:51:30 »

And to confirm a car has a ground but not an earth:

A ground is considered to be a 0V reference (e.g. ground plains etc).

An earth is a reference which is at the same (or very close to) the earths surface potential.

Important to remember as the ground on a car could be many thousands of volts above the potential of the earth, this will become more obvious as electric vehicles are used becuase under a fault condition the vehicles chassis ground could beocme live at mains volts.
Are you sure?  I would expect the car to only ever to become live with respect to the battery negative, never the earth (planet), even in fault conditions.  For example if you connect a multimeter to any battery positive and the other lead to the earth you stand on, there would be no reading (or next to no reading).  Unless somone has bolted the battery negative lead to the earth (planet)!

I suppose its possible for the negative lead to become detached from the battery and touch the ground (planet) while at the same time the positive lead becomes disconnected and touches the car body, or more likely just the positive lead to become detached and touch the earth (planet).  Then the car body might become live with respect to the planet .
« Last Edit: 15 August 2013, 12:55:45 by dbdb »
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