More fiddlin' around with this today. Got the rack and travel bar loosely in position on stands. Lined up a track rod, held the tr in position ,as the holes aren't drilled yet, and levered the wishbone up and down fully. Perfect.
(assuming zero bump steer is desired of course, it might have zero feel?
)
The lower rack height also gives more room from the starter motor and clearance for the pas fluid tappings.
Checked the angle of the racks pinion shaft, could go one of two ways. A 90 degree junction box with the pinion pointing forward, or two uj's with the rack leaning back.
However, I noticed the racks full travel pulls the inner ball joint into the pinion body. Ffs. But looking at my car the lock to lock travel laterally, it looks to be about 60mm either side of centre to full lock. Much less than the full travel of the rack
however it needed about 5mm more on left lock due to the bulk of material around the pas fluid tapping on the pinion body.
To get that clearance un bolted the pinion body, turned it through 180 degrees and bolted it back up. Does this make any odds re the internals?