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Author Topic: Project B......now started  (Read 15578 times)

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Marks DTM Calib

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Project B......now started
« on: 03 December 2006, 17:02:27 »

Needs to be a quick one this as I am currently without wheels!

So, picked up AllenM's car this morning and towed it back to the Omega salvage lot that is my drive, drove Matchless Project 2 over to his house (fully running now) ready for final prep (brake work, suspension checks and cleaning).

The spare set of 2.5 heads are now in the garage under prep, the first one is fully stripped and valves, springs, spring seats, Colet's etc are all cleaned, head is currently undergoing stage 1 cleaning, stage 2 will have to wait as I have no paint stripper left.

So, plan is to get the heads re-built by Wednesday/Thursday, strip the engine on Friday and complete the job on Saturday morning....

Pictures to follow
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Allenm

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Re: Project B......now started
« Reply #1 on: 03 December 2006, 17:07:35 »

Look forward to seeing the progress.  I can compare the work to the last set of photos  ;)

I take it the "B" in project B stands for "Bugger"  ;D

Best of luck with it! Glad to know that the car will be running again soon!
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MikeDundee

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Re: Project B......now started
« Reply #2 on: 03 December 2006, 17:07:57 »

Quote
Needs to be a quick one this as I am currently without wheels!

So, picked up AllenM's car this morning and towed it back to the Omega salvage lot that is my drive, drove Matchless Project 2 over to his house (fully running now) ready for final prep (brake work, suspension checks and cleaning).

The spare set of 2.5 heads are now in the garage under prep, the first one is fully stripped and valves, springs, spring seats, Colet's etc are all cleaned, head is currently undergoing stage 1 cleaning, stage 2 will have to wait as I have no paint stripper left.

So, plan is to get the heads re-built by Wednesday/Thursday,

 :y Unless you get held up in the church? [smiley=beer.gif] [smiley=beer.gif]
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MikeDundee

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Re: Project B......now started
« Reply #3 on: 03 December 2006, 17:08:48 »

Quote
Look forward to seeing the progress.  I can compare the work to the last set of photos  ;)

I take it the "B" in project B stands for "Bugger"  ;D

Best of luck with it! Glad to know that the car will be running again soon!

i thought the B stood for Beer ;D
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Del Boy

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Re: Project B......now started
« Reply #4 on: 03 December 2006, 17:55:40 »

Sounds good :y
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Marks DTM Calib

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Re: Project B......now started
« Reply #5 on: 03 December 2006, 18:24:49 »

For anybody who is inetrested, my head cleaning processes are as follows:

1) Strip head, remove valves and stem seals and place colets, springs, valve caps and valve bases in solvent part wash.

2) Remove valves, push them into a labeled piece of cardboard so they can be refitted in the correct places

3) Spray head with traffic film remover and using a small stiff brush (washing up brush is perfect) work it in

4) Pressure wash and repeat until all grease and oil is removed.

5) Coat carbonised areas of head and areas with oil staining with paint stripper and leave to stand for 10-15minutes, then work in with an old tooth brush (the paint stripper will destroy it!) and leave for a further 10 minutes.

6) Rinse well

7) Repeat above as required until clean

8) Clean all mating surfaces with a fine wet and dry (wet) and green scouring pad (stolen from kitchen)

9) Rinse again well.

10) Place each valve in a drill held in a vice

11) With the drill running, clean the valve face and stem to remove any carbon with emery (spit on it to stop it clogging, some soap also helps), then repeat with fine wet and dry (approx 400 grit is good) before running a clean cloth over the valve. Note: do not pace any abrasives on the valve seat!

12) Now re-seat the valves (note, you should only need to use fine paste, these are not A series engines where the valves will be pitted to buggery!)

13) re-assemble the heads.....(new stem seals and exhaust manifold studs and bolts recommended)

14) Fit a spark plug and turn upside down, fill the combustion bowls with a suitable fluid (parafin is perfect, water is NOT ideal due to the surface tension) and leave for half an hour (or even over night). Check the inlet and exhaust ports for signs of fluid leaking passed a poorly seated valve.
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STMO123

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Re: Project B......now started
« Reply #6 on: 03 December 2006, 18:55:51 »

Quote
For anybody who is inetrested, my head cleaning processes are as follows:

1) Strip head, remove valves and stem seals and place colets, springs, valve caps and valve bases in solvent part wash.

2) Remove valves, push them into a labeled piece of cardboard so they can be refitted in the correct places

3) Spray head with traffic film remover and using a small stiff brush (washing up brush is perfect) work it in

4) Pressure wash and repeat until all grease and oil is removed.

5) Coat carbonised areas of head and areas with oil staining with paint stripper and leave to stand for 10-15minutes, then work in with an old tooth brush (the paint stripper will destroy it!) and leave for a further 10 minutes.

6) Rinse well

7) Repeat above as required until clean

8) Clean all mating surfaces with a fine wet and dry (wet) and green scouring pad (stolen from kitchen)

9) Rinse again well.

10) Place each valve in a drill held in a vice

11) With the drill running, clean the valve face and stem to remove any carbon with emery (spit on it to stop it clogging, some soap also helps), then repeat with fine wet and dry (approx 400 grit is good) before running a clean cloth over the valve. Note: do not pace any abrasives on the valve seat!

12) Now re-seat the valves (note, you should only need to use fine paste, these are not A series engines where the valves will be pitted to buggery!)

13) re-assemble the heads.....(new stem seals and exhaust manifold studs and bolts recommended)

14) Fit a spark plug and turn upside down, fill the combustion bowls with a suitable fluid (parafin is perfect, water is NOT ideal due to the surface tension) and leave for half an hour (or even over night). Check the inlet and exhaust ports for signs of fluid leaking passed a poorly seated valve.

Sounds like a five minute job Mark ;D
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Martin_1962

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Re: Project B......now started
« Reply #7 on: 03 December 2006, 21:15:19 »

Where is grind ports to make them a bit bigger?

Also no skim heads to raise CR to a lot
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TheBoy

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Re: Project B......now started
« Reply #8 on: 03 December 2006, 21:46:34 »

Cams out of MV6 going in it?
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Markie

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Re: Project B......now started
« Reply #9 on: 03 December 2006, 21:54:09 »

sounds good Mark, shame its not a "for pleasure job" :-/ if there were no time constraints the video would be good!
« Last Edit: 03 December 2006, 21:55:02 by Markiec »
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Martin_1962

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Re: Project B......now started
« Reply #10 on: 03 December 2006, 22:00:25 »

Quote
Cams out of MV6 going in it?

Why cams - why not engine :-/
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TheBoy

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Re: Project B......now started
« Reply #11 on: 03 December 2006, 22:02:44 »

Nearly same power, yet still 2.5 - I imagine Marks_DTM's insurance is gonna get a bit steeper now....
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Marks DTM Calib

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Re: Project B......now started
« Reply #12 on: 04 December 2006, 09:21:37 »

Thirty quid increase on the insurance at the moment.....

Cant get the cams out of the 3.0 as it goes today and the bonnet wont open (And I realy have tried!).

When I do head numebr two, I will post pics to put together a how to on a head re-build.

As for porting it, the heads flow pretty dam well anyway so not realy worth while.
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Admin

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Re: Project B......now started
« Reply #13 on: 04 December 2006, 10:56:51 »

If you need anything, or if I can be of any assistance, just let me know! :)
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nixoro

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Re: Project B......now started
« Reply #14 on: 04 December 2006, 11:44:53 »

Blimey Mark sounds like your gonna be busy, Good Luck with it all :y
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