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And So It Starts

Started by pedroMV6, 24 April 2010, 20:09:42

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Sir Sideways

btw peeps, petes carlton is stunning in the flesh.

chrismec

Quotebtw peeps, petes carlton is stunning in the flesh.


I'll second that, it is one awesome machine  :y
If it ain't broke don't fix it

pedroMV6

Quote
Quotebtw peeps, petes carlton is stunning in the flesh.


I'll second that, it is one awesome machineĀ  :y

Ta - but it's got a nice scratch on the bonnet and a chip in the front bumper now - aah well, it's only a car! ::)

Just a bump cos Darth wanted to see the pics of the truck project.
Loving the Vectra C 2.2 diesel!

pedroMV6

Spent a little more time on it today, about 5 hours, and it looks like I've done nowt!

So, after welding up the doors, I made up a cardboard template of the rear door handle hole and copied it on to some of the roof steel that I'd chopped off. Tacked in and welded up.




(Obviously did this on both sides!)

Then I removed the load cover mounting brackets using a re-ground drill bit for drilling out spot welds






Then on to removing the join that the rear side windows sit against.....

Welded the two sides together - adding some strength, as these were only spot welded to that bit I removed earlier, also welded the holes up from earlier too.....



this joint took the best part of two hours on it's own - five minutes to remove the edge, hour to weld up and the rest on grinding, finding a hole, welding it up grinding, finding another hole.....you get the picture! This was because the steel is so thin on the "quarter panel" as I'd cut it off on a fold.

That's enough for today, other side joint to do tomorrow, then I'll feel confident in moving it to get the camping gear out of the garage ready for Billing.......if only I could get the truck finished for billing this year!
Aah well, maybe next year.
Loving the Vectra C 2.2 diesel!

Dishevelled Den

A great thread on a fascinating project Ped 8-)  I'll certainly follow this with much interest - very impressive indeed. :y :y

Elite Pete

Retired

pedroMV6

#51
Other side welded up tonight, but ran out of grinding discs to finish that part of the job - don't you hate it when that happens?





Hopefuly, this weekend will see the rear window frame cut, shut and fitted..............

Anyone got a pair of door hinges (all four bits) from a scrapper going?
Doesn't really have to be Omega doors................
Loving the Vectra C 2.2 diesel!

pedroMV6

#52
Blimey - been in the garage again today - this is what happened................















When welding on a car, I also do this as a matter of course......



Whilst some say there's no need to disconnect the ECU and earth cables, I say better safe than sorry - cos I've fried an ECU before.
Loving the Vectra C 2.2 diesel!

Dishevelled Den

Very neatly done Ped 8-) 8-) :y

joff

Not a job I would like. :o

Pera

Well done! Looking forward to seeing more of this project :)

zvi

Looking good wait for more pic :y

pedroMV6

Nowt to report, but hope to resume hostilities soon. :y
Holidays and enjoying the sunshine in the Carlton has stopped play of late! 8-)
Loving the Vectra C 2.2 diesel!

PhilRich

QuoteNowt to report, but hope to resume hostilities soon. :y
Holidays and enjoying the sunshine in the Carlton has stopped play of late! 8-)






Total Respect Pedro :y
The knowledge, time & sheer hard graft that goes into something like that is amazing! :y
If it ain't broke keep fixing it 'til it is!

mh_trigger

so far so good bud......what technical knowlege you gone into this project with? :y