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Author Topic: Pad Wear Sensor Replacement  (Read 2834 times)

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Webby the Bear

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Pad Wear Sensor Replacement
« on: 21 August 2012, 20:06:54 »

hi ya ;)

right got the wheel off the non-runner to practise removing the pad wear sensor as i want to fit new ones when i do my service next week.

now i looked at the cinnector and i knew i was going to have problems  ::) so as the non runner is being scrapped very shortly (as soon as i get a soclet adapter for the head bolts) i simply pulled out the two wires to get the black connector out... these are the wires that were left over (as said dont worry this is on the non runner thats being scrapped  ;)

now i know for a fact youre going to tell me that i cant do it this way on the good car  ::) (i know this cos my life is an excercise in murphys law  ::))

soooooo assuming that the black thing in the following pic is the thing that comes apart can someone explain how you do it cos i tried and couldnt!  ::)
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RobG

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Re: Pad Wear Sensor Replacement
« Reply #1 on: 21 August 2012, 20:15:09 »

Squeeze together the two raised shoulders either side of the retaining tabs or careful use of a small screwdriver to release the tabs
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flyer 0712

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Re: Pad Wear Sensor Replacement
« Reply #2 on: 21 August 2012, 20:15:50 »

I had a problem with mine....i squirted electrical spray on the connector...left them for ten mins and then used a small electrical screwdriver to prise the shoulder on the plug passed the holder and it came apart ok....maybe not the correct way to do it.but it worked for me. :y
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YZ250

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Re: Pad Wear Sensor Replacement
« Reply #3 on: 21 August 2012, 20:34:22 »

Squeeze together the two raised shoulders either side of the retaining tabs or careful use of a small screwdriver to release the tabs

Agreed.  :y Once opened out a bit, wiggle and pull apart.  :y

If sensor is salvageable, you can be tight and tap the pin out with a small Allen key. Just the mere sight of a screwdriver to the ceramic part snaps it.  ::)  ;D

This obviously doesn't apply in your case.  ;D ;D

« Last Edit: 21 August 2012, 20:40:58 by YZ250 »
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dbug

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Re: Pad Wear Sensor Replacement
« Reply #4 on: 21 August 2012, 20:36:21 »

Webby - its like a light bulb - twist and pull :y
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Andy B

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Re: Pad Wear Sensor Replacement
« Reply #5 on: 21 August 2012, 20:55:37 »

Webby - its like a light bulb - twist and pull :y

 ??? ??? ??? No it's not ....... it's as Rob G says - squeeze together at the shoulders to release the locating tabs & then pull apart. ;)
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dbug

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Re: Pad Wear Sensor Replacement
« Reply #6 on: 21 August 2012, 20:59:22 »

Webby - its like a light bulb - twist and pull :y

 ??? ??? ??? No it's not ....... it's as Rob G says - squeeze together at the shoulders to release the locating tabs & then pull apart. ;)

Worked ok for me ;)
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Andy B

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Re: Pad Wear Sensor Replacement
« Reply #7 on: 21 August 2012, 21:05:21 »

Webby - its like a light bulb - twist and pull :y

 ??? ??? ??? No it's not ....... it's as Rob G says - squeeze together at the shoulders to release the locating tabs & then pull apart. ;)

Worked ok for me ;)

Yours is the rough arsed method ......  ::) ::) ;D :y :y
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dbug

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Re: Pad Wear Sensor Replacement
« Reply #8 on: 21 August 2012, 21:07:18 »

Webby - its like a light bulb - twist and pull :y

 ??? ??? ??? No it's not ....... it's as Rob G says - squeeze together at the shoulders to release the locating tabs & then pull apart. ;)

Worked ok for me ;)

Yours is the rough arsed method ......  ::) ::) ;D :y :y

Probably  ::) ::) ;)
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Webby the Bear

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Re: Pad Wear Sensor Replacement
« Reply #9 on: 21 August 2012, 22:44:04 »

Haha cheers chaps. beautiful that you know the pain i'm going through  ::) ;D

ok, so ill give it another bash tomorrow. Dbug when you say twist and pull by the sounds of it (and going on what the other guys have said) you sandwiched the ''tabs'' out of their ''window'' to the side and therefore they couldnt snag on anything when you pulled up.  :y

i tried to use my fuel filter pliers but that didnt work.

god, why does everything have to be so bleeding difficult, especially when its ''just'' a conector. i hate these connectors with a passion. same as the fuel filter ones..... quick release my BLEEP! lol
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omega3000

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Re: Pad Wear Sensor Replacement
« Reply #10 on: 21 August 2012, 22:52:07 »

Haha cheers chaps. beautiful that you know the pain i'm going through  ::) ;D

ok, so ill give it another bash tomorrow. Dbug when you say twist and pull by the sounds of it (and going on what the other guys have said) you sandwiched the ''tabs'' out of their ''window'' to the side and therefore they couldnt snag on anything when you pulled up.  :y

i tried to use my fuel filter pliers but that didnt work.

god, why does everything have to be so bleeding difficult, especially when its ''just'' a conector. i hate these connectors with a passion. same as the fuel filter ones..... quick release my BLEEP! lol

Yeah like that dam dis pack  >:(  :( ;D :y Give it a good soak in wd an hour before you tackle it again  :)
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Webby the Bear

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Re: Pad Wear Sensor Replacement
« Reply #11 on: 21 August 2012, 23:04:12 »

Haha cheers chaps. beautiful that you know the pain i'm going through  ::) ;D

ok, so ill give it another bash tomorrow. Dbug when you say twist and pull by the sounds of it (and going on what the other guys have said) you sandwiched the ''tabs'' out of their ''window'' to the side and therefore they couldnt snag on anything when you pulled up.  :y

i tried to use my fuel filter pliers but that didnt work.

god, why does everything have to be so bleeding difficult, especially when its ''just'' a conector. i hate these connectors with a passion. same as the fuel filter ones..... quick release my BLEEP! lol

Yeah like that dam dis pack  >:(  :( ;D :y Give it a good soak in wd an hour before you tackle it again  :)

haha yeah that was a bitch iirc  ::) ;D the guide wasnt lying wen it said ''youll need to bend your hand in an awkward orientation''  ;D ;D ;D
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dbug

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Re: Pad Wear Sensor Replacement
« Reply #12 on: 21 August 2012, 23:38:19 »

Haha cheers chaps. beautiful that you know the pain i'm going through  ::) ;D

ok, so ill give it another bash tomorrow. Dbug when you say twist and pull by the sounds of it (and going on what the other guys have said) you sandwiched the ''tabs'' out of their ''window'' to the side and therefore they couldnt snag on anything when you pulled up.  :y

i tried to use my fuel filter pliers but that didnt work.

god, why does everything have to be so bleeding difficult, especially when its ''just'' a conector. i hate these connectors with a passion. same as the fuel filter ones..... quick release my BLEEP! lol

Yeah like that dam dis pack  >:(  :( ;D :y Give it a good soak in wd an hour before you tackle it again  :)

haha yeah that was a bitch iirc  ::) ;D the guide wasnt lying wen it said ''youll need to bend your hand in an awkward orientation''  ;D ;D ;D
You must be doing it wrong Webby - my DIS pack came out dead easy, and replacement went back in same way :y
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Webby the Bear

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Re: Pad Wear Sensor Replacement
« Reply #13 on: 22 August 2012, 00:22:42 »

Haha cheers chaps. beautiful that you know the pain i'm going through  ::) ;D

ok, so ill give it another bash tomorrow. Dbug when you say twist and pull by the sounds of it (and going on what the other guys have said) you sandwiched the ''tabs'' out of their ''window'' to the side and therefore they couldnt snag on anything when you pulled up.  :y

i tried to use my fuel filter pliers but that didnt work.

god, why does everything have to be so bleeding difficult, especially when its ''just'' a conector. i hate these connectors with a passion. same as the fuel filter ones..... quick release my BLEEP! lol

Yeah like that dam dis pack  >:(  :( ;D :y Give it a good soak in wd an hour before you tackle it again  :)

haha yeah that was a bitch iirc  ::) ;D the guide wasnt lying wen it said ''youll need to bend your hand in an awkward orientation''  ;D ;D ;D
You must be doing it wrong Webby - my DIS pack came out dead easy, and replacement went back in same way :y

well it came out and went back in so cant be too wrong ;) but it wasnt easy and ive heard lots of people say its difficult.
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omega3000

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Re: Pad Wear Sensor Replacement
« Reply #14 on: 22 August 2012, 08:52:28 »

Its all the gubbins around it and its awkward position thats challenging , unless your 7ft tall and have 6ft pipe cleaner arms + a girraff neck  ;D Doing mine for the first time was a pita but having done it would be easier next time knowing what to pull out of the way to gain better access .


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the non runner is being scrapped very shortly 

No more tales from ralf , will be a sad day to see him rust in piece  :(
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