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Author Topic: My list of jobs for the CDX  (Read 3777 times)

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Jay w

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My list of jobs for the CDX
« on: 30 April 2008, 17:50:33 »

The CDX is currently in a bit of a sorry state, not made any better by my wayward behavoir a few weeks ago.

The total damage to the engine was:

I bent conrod with no big end and the little end looking VERY oval
I piston in 6 big pieces......and numerous small pieces
Crank with a very scored journal (and a bit oval)
Damaged sump due to flying internal components
FUBAR'd block due to attempted escape of conrod  ;D

So we have sourced a FWD vactra lump, this turned out to be a massive bargain, the engine was out of an 02 police car that had been used to stop an artic (the back end was seriously shortened) the car only had 58,000 miles on it (great i thought, lower mileage than the car it is going in) then i looked through all the paperwork that was supplied with the engine and it confirmed that less than 10,000 miles ago there was a genuine vaux recon lump chucked in  :y Result!!!!!
Cost of the engine was £650

The old lump is coming out today, by friday the new one will be in and by the end of the weekend she will be running with the new lump, well that's the plan!!!

In 11 weeks time this car is going to be taking the family to the South of France, in that time i have to source and fit the following

LPG kit,       will use a kit from Jeremy
reverse sensors Ebay
Rear blind,
photochromatic rear mirror,
Harman kardon ipod kit   Got that
parrot kit
Rear shelf speakers
Upgrade door speakers

oh and work 5 days of the week in Epsom as well

So what are the chances of getting all of this done and being on the ferry by July 4

And BTW if anyone has a black parcel shelf with blind and speaker grilles and a photchromatic rear view mirror, please PM me  :y


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Jay w

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Re: My list of jobs for the CDX
« Reply #1 on: 01 May 2008, 23:37:55 »

well the engine is in the hole.....by the end of the weekend we want it running....

turns out the block had 2 holes in it, one on each side  :o

will get some piccys this weekend
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albitz

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Re: My list of jobs for the CDX
« Reply #2 on: 01 May 2008, 23:40:33 »

 :o :o.....if you get the engine up and running im sure the other stuff will seem minor.good luck :y
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zippo

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Re: My list of jobs for the CDX
« Reply #3 on: 01 May 2008, 23:41:35 »

what a result with the new engine ,i hope everything goes smoothly mate
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Vamps

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Re: My list of jobs for the CDX
« Reply #4 on: 01 May 2008, 23:47:07 »

Good Luck. :D :D :D
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Jay w

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Re: My list of jobs for the CDX
« Reply #5 on: 03 May 2008, 23:19:04 »

today has been a real result, she is up and running and very smooth indeed.

started at 7, buy 1pm she was pulling off the ramp under her own steam.....

only hiccup was when we started her up, i forgot to connect one set of coil pcks  :-[

a very different car to drive over the 2.5, the drive by wire setup does seem a little more responsive, and the who car does seem a lot more powerful, i really can believe that 100cc could make that much difference.

Couple of jobs still need to be done
Air con needs to be regassed
One of the vac hoses was damaged today, that needs replacing
Drivers locking solenoid
front bumper replaced
Dipstick needs replacing


A little peek at what came out of the old engine!!


Stared a few jobs on it today

The harman Kardon kit.

I have always liked these, the standard stereo is good enough for my needs, and this gives me the ability to use my ipod

The kit consists of 4 items, the brain, screen, ipod lead, controller unit.

I have sat the brain between the passenger airbag and the glove box

this area has the most amount of space, has a live feed and is easy to get the cable to

The screen is sat on the bottom corner of the screen, just within eyesight, but not too in your face


however in order to thread all the cables you need to get the interior to this sort of state


I still have to power it up and run the controller and ipod lead, whilst doing this tonight i was also getting the front end ready for the parking sensor display.


The sensors have been painted in the car colour, Nocturno Blue, they will be ready tomorrow, in the meantime i decided to lay the cabling to   get the car ready to finish tomorrow, the display cable needs to run to the control nit in the boot of the car o i decided to route the cable under the sill trim.




getting the trim off is not hard, the cover piece with the griffin on it pops off, this reveals 7 screws that run front to back once these are undone the centre pillar trim needs to be pulled off as well.

so far the display is in place and the wire run up to the back seats, the Harman Kardon unit needs wiring into the car and the controller wired in, both of these will be done tomorrow



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zippo

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Re: My list of jobs for the CDX
« Reply #6 on: 03 May 2008, 23:34:14 »

your getting their mate , wouldnt have a clue where to start myself
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Jay w

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Re: My list of jobs for the CDX
« Reply #7 on: 04 May 2008, 23:46:13 »

Right from the start today things have gone well

Decide to push on with the parking sensors, but before i did that there was one job i had to complete from yesterday.

When i got the car the NSR door card had detached itself from the trim that holds it in place, it had to repaired quickly as it was detaching itself even further
When i got the trim off i was met with this


the first thing i had to do was to make up a cover, i found a black bin liner comes in handy for this

the trim had been setting overnight, i had to use something that was strong, would take a bit of a battering and was readliy to hand, so i used gripfill!!!!!! some would say it was a bodge, but it did the trick  :y


the black strip in on the card is the bit that was giving me the issue

Once this was done it was then onto the sensors

In order to finish the install i had to finish threading the cable for the screen from the front to the back.
first job, seat out, this is fairly simple, while i was there i decided to have a look to see if the wiring was there for the heated rear seats, lo and behold......

under this.......
i found this......

all the wiring is there  :y

In order to thread the cable to the boot i needed to get the edge of the backrest off the car, with the seat base removed there is a metal tag that holds the edge in place, bend that back and then lift up the edge



the controller unit is being mounted near the spare wheel recess, so i cleared that out, took the bumper off and also the rear threshold that sits in the boot.



the next job is the one can can really make of break the install, the rear bumper, i had painted the sensors yesterday in the body colour, i then marked up the bumper with masking take and decide on the most suitable location of the sensors, from there i drilled the holes



As part of the install you have to modify the foam that sits behind the bumper
Before....
After.....

From there it is just about fitting it all together, the wires for the the sensors thread through the grommet in the back panel that the numberplate light runs through.


The live for the sensors is picked up from the reverse lights, all it needs is an earth, all the connections are in the boot on the main loom, i soldered all the connections


once i had the live and earth i routed all the cables to the control unit


with all the wires fitted, the bumper bolted up and all the wiring checked it was time to test it


Once this was all done it was then time to spent the rest of the day polishing it.......3 times  :o

The paint was really bad on the car, it had died back because it had not been washed for so long and had no depth at all, so the first time it went round the car with T-cut, then it was clayed with maguers, and then waxed using carnauba wax, the results were amazing, it looks totally different and had a bit of depth, however i only got 3/4 of the way round it.... and that took 7 hours, so tomorrow its a case of finish the wax and then then Vax the interior

until then................  



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albitz

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Re: My list of jobs for the CDX
« Reply #8 on: 05 May 2008, 00:06:20 »

looks like youve been working very hard,well done fella. :y
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zippo

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Re: My list of jobs for the CDX
« Reply #9 on: 05 May 2008, 00:06:50 »

you aren't hanging about are you  :y :y :y :y
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Jay w

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Progress on the CDX
« Reply #10 on: 05 May 2008, 10:34:34 »

cheers guys :y

I really need this up together as quick as possible as i want to have 5-10k on the new engine before we go to France (july 5) and i want the gas kit fitted soon as well

One thing i will say about her, very smooth indeed, i can imagine that there is so much difference between the CDX and Elite models, this leaves me to think that there were a few things that weren't right with the Elite.

Petrol fuel economy is a lot better as well, the 2.5 was giving me 28 on a run, last night this was up around 32!!  :o i was well chuffed

Now got to order 2 sets of infinity 5010CS's for the front and back doors and a set of 6010's for the rear shelf  
« Last Edit: 05 May 2008, 10:35:13 by jay_w »
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Martin_1962

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Re: Progress on the CDX
« Reply #11 on: 05 May 2008, 10:44:29 »

Quote
cheers guys :y

I really need this up together as quick as possible as i want to have 5-10k on the new engine before we go to France (july 5) and i want the gas kit fitted soon as well

One thing i will say about her, very smooth indeed, i can imagine that there is so much difference between the CDX and Elite models, this leaves me to think that there were a few things that weren't right with the Elite.

Petrol fuel economy is a lot better as well, the 2.5 was giving me 28 on a run, last night this was up around 32!!  :o i was well chuffed

Now got to order 2 sets of infinity 5010CS's for the front and back doors and a set of 6010's for the rear shelf  

5010CS - aren't they small speakers?

I have 606CS in the front with the XOvers in the armrests
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Biggun

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Re: My list of jobs for the CDX
« Reply #12 on: 05 May 2008, 10:54:38 »

Bloody hell mate! I can remember when I was young and enthusiastic (well just about!) ;D :y :y
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VXL V6

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Re: My list of jobs for the CDX
« Reply #13 on: 05 May 2008, 11:37:16 »

That's an amazing amount of work completed in a few days! Well done!  :y
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Re: My list of jobs for the CDX
« Reply #14 on: 05 May 2008, 12:11:30 »

This amount of work completed in this space of time will surely impress even the great Mr DTM? ;)

That is an astonishing amount of work completed and done properly!  :y
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