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Author Topic: Off with its head (s)!!!  (Read 21792 times)

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Martin_1962

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Re: Off with its head (s)!!!
« Reply #150 on: 11 March 2009, 21:35:58 »

Quote
Round files for the donky work and small flap wheels for the detail plus emery and a finger for the hard to get at bits.

Doesn't take long on alloy


There will be two 200bhp 2.6s on this forum soon ;D
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Omega man 2

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Re: Off with its head (s)!!!
« Reply #151 on: 11 March 2009, 21:38:18 »

Quote
Quote
Round files for the donky work and small flap wheels for the detail plus emery and a finger for the hard to get at bits.

Doesn't take long on alloy


There will be two 200bhp 2.6s on this forum soon ;D

And one 200bhp 2.5 when I get my hands on one ;)
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TheBoy

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Re: Off with its head (s)!!!
« Reply #152 on: 11 March 2009, 21:44:13 »

Quote
Quote
Round files for the donky work and small flap wheels for the detail plus emery and a finger for the hard to get at bits.

Doesn't take long on alloy


There will be two 200bhp 2.6s on this forum soon ;D
Wonder if my 3.0l still produces anywhere near 200bhp after 11yrs/150k
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Grumpy old man

feeutfo

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Re: Off with its head (s)!!!
« Reply #153 on: 11 March 2009, 22:27:54 »

hmmm, 3.2 next Mark? ::)

And by the way, is it likely all 2.6 and 3.2s will be effected?
« Last Edit: 11 March 2009, 23:38:36 by chrisgixer »
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HerefordElite

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Re: Off with its head (s)!!!
« Reply #154 on: 11 March 2009, 23:36:23 »

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::)

This thread start to provoke me ;D


me too - can't wait for tomorrows instalment ;)
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Marks DTM Calib

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Re: Off with its head (s)!!!
« Reply #155 on: 12 March 2009, 08:14:00 »

Likely to be a bit of valve lapping and assembly
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Marks DTM Calib

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Re: Off with its head (s)!!!
« Reply #156 on: 12 March 2009, 21:14:42 »

Ok, all the valves lapped in nicely, the exhaust ones took a bit more doing (they often do due to running hotter) but, nothing more than a dab of fine paste required!



A shot of the seat following lapping, checking carefuly to ensure the valve seat and valve have nice solid consitent lapping marks!



A shot of the spring assembly, this consists of

1) A metal washer which sits between the base of the valve spring and the head (this MUST be fitted before the stem seals!)

2) The valve spring, these are the same on inlet and exhaust so no worries about mixing them up

3) The valve cap

4) A pair of multi ribbed collets



Next its time to fit the stem seals, I fit these with the valves in place as it makes it much easier to align and fit. A deep 10mm socket on an extension is perfect for pressing these into place.



Valve spring compressor fitted and the collets are going in. I use a small flat blade screwdriver that has been magnetised plus a dab of grease on the collet to make it stick nicely to the valve stem.



Re-fit the t-vents.....note there are two types of these. A version with a single drilling in the side which was used on the earlier pre 98 engines with the early oil pump and a later version with two drillings used with the later uprated oil pump. These effectively control the oil flow to the cam bearings and lifters.



A quick pic of the assembled head.



Thise shiney heat sheilds will give Mick something to think about when cleaning it!  ;D ;D
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Welung666

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Re: Off with its head (s)!!!
« Reply #157 on: 12 March 2009, 21:19:24 »

Get your picture etched onto the heat shields, that way he can think all the hard work you've done :y
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Marks DTM Calib

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Re: Off with its head (s)!!!
« Reply #158 on: 12 March 2009, 21:22:18 »

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Get your picture etched onto the heat shields, that way he can think all the hard work you've done :y

You see that long number on the heatshields.....thats the bill (in pence!)  ;D ;D
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Welung666

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Re: Off with its head (s)!!!
« Reply #159 on: 12 March 2009, 21:23:44 »

 ;D ;D ;D
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Marks DTM Calib

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Re: Off with its head (s)!!!
« Reply #160 on: 12 March 2009, 21:24:53 »

And for additional info, that colouring/staining in the head area is where its had an additive in it in the past (slick 50 is by far the worst for this!)
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Marks DTM Calib

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Re: Off with its head (s)!!!
« Reply #161 on: 12 March 2009, 21:37:20 »

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hmmm, 3.2 next Mark? ::)

And by the way, is it likely all 2.6 and 3.2s will be effected?


Geff confirmed that both the 2.6 and 3.2 were affected for a short production run
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Marks DTM Calib

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Re: Off with its head (s)!!!
« Reply #162 on: 12 March 2009, 21:40:02 »

I should add, if anybody wants me to photo any particular areas of the engine etc whilst its in bits then let me know and I will see what I can do!

My photobucket account is certainly filing up quick at the moment!

I am also hoping to try to build a head re-furb guide with some of the pics so feedback is appreciated
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PaulW

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Re: Off with its head (s)!!!
« Reply #163 on: 12 March 2009, 22:49:28 »

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hmmm, 3.2 next Mark? ::)

And by the way, is it likely all 2.6 and 3.2s will be effected?


Geff confirmed that both the 2.6 and 3.2 were affected for a short production run

Will Geff have ideas of what range of engine numbers they fell in??
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Humbugs...

Martin_1962

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Re: Off with its head (s)!!!
« Reply #164 on: 12 March 2009, 23:41:37 »

Will I get a price for postage for the heads?
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